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Affordable Full Electronics Manufacturing Process Software
Need to program your AOI machine fast?
Need to create process assembly aid sheets and more quickly?
AOI (AUTOMATIC OPTICAL INSPECTION) EQUIPMENT PROGRAMMING SOFTWARE
ProntoAOI is used by electronic manufacturers to quickly program their Automatic Optical Inspection (AOI) machines and X-RAY Equipment. ProntoAOI programs most popular AOI Equipment such as YESTech, Mirtec, Orbotech, Agilent, Omron, CyberOptics, Viscom, Quad, Machine Vision Products (MVP), ViTechnology, Landrex Technologies, Christopher Associates / Marantz, Photon Dynamics, Camtek, etc. ProntoAOI quickly converts your CAD or GERBER files to finished AOI program files. Instantly receive a report containing device and package type counts with quotation and cost estimations. For more information and trial software click here and fill out the form or learn more call (203) 913-0782 .
Why Companies Choose Unisoft: The History
The Clients
The Price
- Literature: Click here for more literature.
ProntoAOI uses your CAD and Bill of Materials (BOM) files and outputs real reference designators, X/Y body centers, Theta rotation, part numbers, etc. This data is then used by Process Engineers to program their AOI and X-RAY Equipment. Any CAD to AOI or only raw Gerber to AOI.
Do you have special problems such as gerber translation - For example: You do not have the native CAD files for your project. You only have the Gerber Files and a BOM (Bill Of Materials). You need to program your AOI and you do not know where to turn -- ProntoAOI can do it for you! ProntoAOI takes your gerber files and BOM and creates the exact Reference Designators, X/Y, and Part Number data you need to program your project. Of course the software also imports virtually all standard native CAD file types too!
Sample AOI machine setup files (all popular machine specific formats supported):
YESTECH AOI:
.YESTECH_CAD
[Header]
Version= 1
RecipeName= 7807_TOP
Scale= 25.4
InvertXPos= 0
InvertYPos= 0
RotationDir= 1
RotationOffset=0
BoardWidth= 9187.0
BoardHeight= 6364.0
PNLib=
IsSharedPNLib= 0
PkgLib=
PkgNameMap=
IsTopSide= 1
[PartList]
RefID NAME X Y Rot Pkg Description
C144 315-507000-107 5150.00 3048.00 90 S6032T_TOP CAP: TANT 100uF 6.3V 20% CASE 6032
C77 315-406000-047 5871.50 2109.00 0 S3528T_TOP CAP: TANTALUM CHIP 4.7uF 20% 16V EIA 3528
C1121 315-304006-104 1779.00 700.00 90 S0402T_TOP CAP .1uF 16V Y5V 0402
C1055 315-406000-047 5127.00 693.50 90 S3528T_TOP CAP: TANTALUM CHIP 4.7uF 20% 16V EIA 3528
R311 347-000064-536 5694.00 1293.00 270 S0603T_TOP RESISTOR: 53.6 OHM 1% 0603
R165 347-000080-332 3166.00 2688.00 270 S0402T_TOP RESISTOR: 33.2 OHM 1% 0402
MIRTEC AOI:[Fiducial]
Fid1_X= 0
Fid1_Y= 0
Fid2_X= 0
Fid2_Y= 0
[Part Info]
Coordinate Transform=NO
Part Count=82
#00000001,-53340,11430,342,385848-05-6,CR24,2-PIN THUR-HOLE / UNIVERSAL VCD AUTO INSERT
#00000002,-37465,34925,342,385848-05-6,CR13,2-PIN THUR-HOLE / UNIVERSAL VCD AUTO INSERT
#00000003,6985,57785,161,385848-05-6,CR1,2-PIN THUR-HOLE / UNIVERSAL VCD AUTO INSERT
#00000004,-121920,17145,270,391777-06-8,C2,1206 / CHIP SHOOTER AUTO INSERT
C211 003-W2122104K 5315 4360 0 0402 CAP .1UF 10V CERAMIC 0402
C194 003-W212A104K 567 5 3955 0 0402 CAP .1UF 10V CERAMIC 0402
C125 600-RW1120JW 6145 1575 180 0603 CAP RF 12 PF 600 SERIES
C116 007-1213H473K 5625 1410 90 0603 CAP .047UF 50V CERAMIC 0603
C117 003-0012A104K 8300 1215 0 0402 CAP .1UF 10V CERAMIC 0402
C148 120-77131H121J 5625 2660 90 0603 CAP CERAMIC 120PF 50V 0603 SMD
Part Count=82
#00000001=-869950,539750,180,395422-01-9,U11,SOIC8,I/O CONTROLLER
#00000002=-1155700,273050,90,391818-06-6,U3,SOIC48,74HC14
#00000003=-869950,406400,180,395422-01-9,U12,SOIC8,ILD251
#00000004=-1447800,520700,90,391829-03-3,U4,SOIC20W,74HCT640
<xml version="1.0">
<unisoft version="1.0" units="mils">
<board name="C:\PROGRAM FILES\UNISOFT\SAMPLE.CAD" width="6910" height="2575">
</board>
<layers>
<layer name="TOP" top="true" bottom="false" sequence="1"/>
<layer name="4" top="false" bottom="false" sequence="2"/>
<layer name="5" top="false" bottom="false" sequence="3"/>
<layer name="BOTTOM" top="false" bottom="true" sequence="4"/>
</layers>
<nets>
<net name="BUFCLK"/>
<net name="IOMCLK"/>
<net name="IDI-16"/>
</component>
<component name="R36" x="-3800" y="550" devicetype="SMD" partno="391729-02-0" layer="BOTTOM">
<outline>
<line x1="-3831" y1="651" x2="-3769" y2="651"/>
<line x1="-3769" y1="651" x2="-3769" y2="449"/>
<line x1="-3769" y1="449" x2="-3831" y2="449"/>
<line x1="-3831" y1="449" x2="-3831" y2="651"/>
</outline>
<pins>
<pin name="1" x="-2250" y="500" component="CR24" net="N_867" pin1="true"/>
<pin name="2" x="-1950" y="400" component="CR24" net="CGND"/>
<pin name="1" x="-1625" y="1425" component="CR13" net="N_829" pin1="true"/>
<pin name="2" x="-1325" y="1325" component="CR13" net="N_871"/>
<traces>
<trace x1="-4575" y1="2000" x2="-4600" y2="1975" net="-RDLTCH" layer="BOTTOM"/>
<trace x1="-4600" y1="1975" x2="-4600" y2="1950" net="-RDLTCH" layer="BOTTOM"/>
<trace x1="-5475" y1="1025" x2="-5475" y2="1100" net="-IOMRD" layer="BOTTOM"/>
<trace x1="-5725" y1="1575" x2="-5725" y2="1625" net="BUFCLK" layer="BOTTOM"/>
ProntoAOI support most popular AOI Equipment such as YESTech B3 Benchtop AOI, Mirtec M7, Orbotech Symbion and Vantage, Agilent SJ5000, Omron, CyberOptics, Viscom S6056, Quad, Vi Technology, Landrex Technologies Optima II 7300, Photon Dynamics, Camtek, etc.
Quotation and cost estimation reports
Import your PC Board into the Unisoft software and you instantly receive a report containing component counts for top and bottom of the PC Board broken down by SMT, Fine pitch, BGA’s, Thru-hole, etc. This is a great time saver for Contract and OEM manufacturer.
PC Board: G23452 Rev X1
Date: 5-22-08
Estimated base build price total per board = $245.34
SMT 2 pins 0402 package type and smaller: .040 inch and smaller distance between pin 1 & 2.
Top - 25 = total device count, 50 = total pin count
Bottom - 10 = total device count, 20 = total pin count
Part #'s - 6 = total part numbers
Base price: $53.50 = ( 0.10 * device count ) + ( 100/12 * part #'s )
SMT (fine pitch) 8 pins and greater and 30 mils or less pin spacing.
Top - 8 = total device count, 480 = total pin count
Bottom - 0 = total device count, 0 = total pin count
BGA's - 2 included in above count.
Part #'s - 4 = total part numbers
Base price: $34.85 = ( 0.12 * device count ) + ( 100/12 * part #'s ) + ( 0.14 * BGA )
Component Part Cost Report
Instantly create a component part cost report. This report is used by Contract and OEM manufacturers to quickly estimate component parts costs. The report contains the total component part cost for the PC Board and breakdown by part number.
Report type: Parts count with quotation and cost estimation.
PC Board: Controller
Date: 1-12-09
Total parts cost = $43.31
----
| 381200-40-1 | 1 | $0.23 | $0.23 |
| 381212-44-1 | 4 | $0.07 | $0.28 |
| 385848-05-6 | 32 | $0.45 | $14.40 |
| 386754-99-4 | 1 | $0.16 | $0.16 |
| 389148-06-7 | 1 | $0.06 | $0.06 |
| 390579-03-3 | 1 | $0.80 | $0.80 |
| 390607-01-0 | 1 | $0.65 | $0.65 |
| 391727-10-9 | 16 | $0.04 | $0.56 |
| 391727-12-5 | 16 | $0.04 | $0.64 |
Solder Joint Count - Defect Per Million Operations (DPMO) report
Instantly create a
report of the total solder joint count for
Defect Per Million Operations (DPMO). This report is used by Contract and OEM
manufacturers for quality tracking. The report contains the total solder joints
for the PC Board broken down by SMT and Thru Hole and part number.
Report type: Solder joint count with quotation and DPMO
estimation.
PC Board: Controller
Date: 1-12-09
Total Solder Joints = 1104
Total SMT Solder Joints = 598
Total Thru Hole Solder Joints = 506
----
SMT 2 pins greater than 0402 package type: Greater than .040 inch distance
between pin 1 and 2.
Top - 4 = total device count, 8 = total pin count
Bottom - 78 = total device count, 156 = total pin count
Part #'s - 8 = total part numbers
SMT 8 pins and greater and greater than 30 mils pin spacing:
Top - 17 = total device count, 290 = total pin count
Bottom - 0 = total device count, 0 = total pin count
Part #'s - 8 = total part numbers
BGA's - 0 = included in above count.
Thru-hole 2 pins:
Top - 34 = total device count, 68 = total pin count
Bottom - 0 = total device count, 0 = total pin count
Part #'s - 3 = total part numbers
Thru-hole 8 pins and greater:
Top - 24 = total device count, 284 = total pin count
Bottom - 0 = total device count, 0 = total pin count
Part #'s - 6 = total part numbers
Assembly and Process Sheets
The Unisoft software allows you to quickly create matching assembly lists and assembly
drawing sheets
for each step in the assembly process.
Part numbers are automatically assigned to the assembly step you wish (for
example: Step 1 for Hand Inserts, Step 2 Chip Shooter components, etc). The
part numbers are then automatically uniquely colored. If needed, overlay
annotation notes can be added to each step. Next for each step
matching assembly lists and assembly drawings are created. These
drawings can either be printed or save to a file (PDF Adobe, etc.) or displayed
on the screen.
Click here to
download a sample of process and assembly sheet documentation created by this
software.
Kitting Labels
The Unisoft software allows you to quickly create
Kitting Labels for fast and accurate electronic component kitting.
Quickly select the component part numbers for which you wish kitting labels
created. Each label contains the part number, unique part number
color, step number, p/n description, reference designator, etc. Fast
and easy electronic kitting labels for kitting work orders.
First Article Inspection
Generally First Article Inspection is done on the first PC Boards assembled. When the assembly inspection is satisfactory at that point the PC Board can be built reliably in quantity.
The Unisoft software allows you to BLINK all the components
in each part number. The
person doing the first article inspection would check
that each of those components are correctly
installed. If all where correct then they would click
the DRAW button to color those components to indicate they are
correct. A check mark is
placed next to the part number indicating it has
been completed. The inspector would continue this process for each part
number until all part numbers are colored at which point that would indicate
the PC Board was assembled correctly. At that point the PC Board can be
built in quantity.
Free PC Board Viewer Software
The Unisoft software outputs a single file that is compatible with the royalty free VIEWER software. Customers are licensed to distribute the VIEWER software and your single board file to your production floor, vendors, customers, etc. to aid assembly, 1st article inspection, general inspection, repair/rework, technician debug, for better communications, etc. No need to purchase additional licenses. The free VIEWER assists assembly personnel, technician troubleshooting, repair personnel, enhances communications internally and with customers and outside vendors. Our customers typically put the VIEWER and the board files for each of their PCB assemblies on their network so that it can be accessed by everyone to improve productivity.
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Reference Customers:
CONTACT INFO:
www.spinnakercontract.com
- Call Unisoft for Patrick's direct contact information. ProntoAOI (Mirtec AOI) - A Mirtec AOI reference customer for the Unisoft ProntoAOI software you may contact is Steve Brown the President of WinTech Electronics. Steve programs his AOI and assembly machines with the Unisoft software. He also creates his assembly documents and does 1st article inspection with the software. Wintech is a small electronics contract manufacturer and as been a Unisoft customer since January of 2007. CONTACT INFO: www.wintechelectronics.com - Call Unisoft for Steve's direct contact information. |
Quotation
and cost estimation reports
Import your PC Board
into the Unisoft software and you instantly receive a report containing
component counts for top and bottom of the PC Board broken down by SMT, Fine
pitch, BGA’s, Thru-hole, etc. This is a great time saver for Contract and
OEM manufacturer.
EXAMPLE:
Report type: Device/package type count with quotation and cost estimation
generation.
PC Board: G23452 Rev X1
Date: 5-22-08
Estimated base build price total per board = $245.34
SMT 2 pins 0402 package type and smaller: .040 inch and smaller distance
between pin 1 & 2.
Top -
25 = total device count, 50 = total pin count
Bottom -
10 = total device count, 20 = total pin count
Part #'s -
6 = total part numbers
Base price: $53.50
= ( 0.10 * device count ) + ( 100/12 * part #'s )
SMT 2 pins greater than 0402 package type: Greater
than .040 inch distance
between pin 1 & 2.
Top -
112 = total device count, 224 = total pin count
Bottom -
40 = total device count, 80 = total pin count
Part #'s -
3 = total part numbers
Base price: $37.16
= ( 0.08 * device count ) + ( 100/12 * part #'s )
SMT 8 pins and greater and 30 mils or less pin spacing (fine pitch):
Top -
8 = total device count, 480 = total pin count
Bottom -
0 = total device count, 0 = total pin count
BGA's -
2 included in above count.
Part #'s -
4 = total part numbers
Base price: $34.85
= ( 0.12 * device count ) + ( 100/12 * part #'s ) + (
0.14 * BGA )
SMT 8 pins and greater and Greater than 30 mils pin spacing:
Top -
22 = total device count, 820 = total pin count
Bottom -
0 = total device count, 0 = total pin count
BGA's -
8 included in above count.
Part #'s -
7 = total part numbers
Base price: $61.49
= ( 0.10 * device count ) + ( 100/12 * part #'s ) + (
0.12 * BGA )
Thru-hole 2 pins:
Top -
36 = total device count, 72 = total pin count
Bottom -
0 = total device count, 0 = total pin count
Part #'s -
8 = total part numbers
Base price:
$9.00 = ( 0.25 * device count ) + ( 0.00 * part #'s )
As a bonus the output created is compatible with our ProntoVIEW-MARKUP software and all other UniSOFT FACTORY modules. With VIEW-MARKUP you can display the PC Board assembly, create process assembly instruction documents and actively search components, pins, etc. Click here for more VIEW-MARKUP information Call (203) 913-0782 for details.