Need to program your AOI machine fast?                            FAST NEW PRODUCT INTRODUCTION (NPI)              DO ANY OF THE FOLLOWING PROCESS STEPS IN SECONDS: 1) Import any combination of CAD, GERBER, X/Y CENTER and BOM files. 2) Create assembly cost quotations and part cost reports. 3) Quickly output setup files to program your Assembly, AOI inspection, Selective Soldering machines and ATE Test equipment (many optional outputs available). 4) For assembly documentation create process assembly aid sheets and matching kitting labels. 5) Fast 1st article inspection via Blink and Check Off by part number. 6) Quality report of the total solder joint count for Defect Per Million Operations (DPMO). 7) Export a standardized BOM for input too other systems such as Part Sourcing, MRP, ERP, etc. more) Free production floor PC Board CAD Viewer & Gerber Viewer with over 100 features for your assembly department, general inspection, test departments, repair & rework areas, design group, etc.  The CAD Viewer & Gerber Viewer is also used by PCB troubleshooting technicians to find components, pins, finds shorted traces, schematic hot linked to the assembly, etc.  Distribute the free CAD Viewer & Gerber Viewer to vendors & customers for better communications. more) Shop floor product tracking option via CELLS WORKFLOW www.unisoft-cim.com/cells.html  We have it all at an affordable price with purchase or rent to own options. A large number of Unisoft customers are Electronic Manufacturing Service providers (EMS/CEM) - www.unisoft-cim.com/customer.html .  We are proud that Electronic Manufacturing Service (EMS/CEM) providers choose Unisoft software because they have some of the highest technical manufacturing requirements, they need to move product quickly and keep costs very low to bid competitively. Let us show you how we can do the same for you! You may already have software that you use to program your AOI equipment but you need a way to convert newer or non supported cad file formats to this software. Unisoft can import virtually any CAD format and export a standard file for import to your existing ATE Test software. Output formats include Fabmaster, IPCD356, Mentor Graphics, PADS .ASC, etc.  We can sell you this software for your use or can perform a translation service for you and return the correct files to you.

 

AOI (AUTOMATIC OPTICAL INSPECTION) EQUIPMENT PROGRAMMING SOFTWARE

 

          
    Free PCB CAD Viewer & Gerber Viewer Software  
  Email:         
 The software download link and periodic updates will be sent to this address.
                  Please double check that your email address is correct.
                             Your email address will be kept private.
 

 

 

 

ProntoAOI is used by electronic manufacturers to quickly program their Automatic Optical Inspection (AOI) machines and X-RAY Equipment.   ProntoAOI programs most popular AOI Equipment such as YESTech, Mirtec, Orbotech, Agilent, Omron, CyberOptics, Viscom, Quad, Machine Vision Products (MVP), ViTechnology, Landrex Technologies, Christopher Associates / Marantz, Photon Dynamics, Camtek, etc.  ProntoAOI quickly converts your CAD or GERBER files to finished AOI program files.  Instantly receive a report containing device and package type counts with quotation and cost estimations.  For more information and trial software click here and fill out the form or For an online demonstration call (203) 913-0782 .

 

SOFTWARE DOWNLOAD
 

 

The Unisoft software has been developed over the last quarter of a century.
Join the over 1000 customers worldwide that truly love its performance. 
Please enter your email to receive your software.
Your email address will be kept private.
Optionally to receive your software call (203) 913-0782.     

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The software download link and periodic updates will be sent to this address.
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Click SUBMIT below!

 

 

 

PLEASE NOTE:  All Unisoft Pronto software modules have the basic features of ProntoVIEW-MARKUP
( www.unisoft-cim.com/pcbview.htm ).    Some of these features are:

            - Create process assembly aid documentation sheets quickly.   
            - Create kitting labels.
            - Fast 1st article inspection.
            - Assembly & parts cost estimation reports to aid job quotations, etc.
            - Report of the total solder joint count for Defect Per Million Operations (DPMO).
            - Export a standardized BOM for Part Sourcing, MRP, ERP, etc.
            - Free production floor PC Board CAD Viewer & Gerber Viewer for your assembly  department, general inspection,
              test departments, repair & rework areas, design group, etc.   Aids PCB  troubleshooting technicians
              to find components, pins, finds shorted traces, schematic hot linked to the assembly, etc. Distribute
              the free CAD Viewer & Gerber Viewer to vendors & customers for better communications.
            - Importing of all virtually all CAD, Gerber and BOM file formats
              ( http://www.unisoft-cim.com/importers.htm ). 

Why Companies Choose Unisoft:       The History  
                                                         The Clients  
                                                         The Price

 

 

- Literature: Click here for more literature.

 

 

 

ProntoAOI uses your CAD and Bill of Materials (BOM) files and outputs real reference designators, X/Y body centers, Theta rotation, part numbers, etc. This data is then used by Process Engineers to program their AOI and X-RAY Equipment. Any CAD to AOI or only raw Gerber to AOI.

Do you have special problems such as gerber translation - For example: You do not have the native CAD files for your project. You only have the Gerber Files and a BOM (Bill Of Materials).  You need to program your AOI and you do not know where to turn -- ProntoAOI can do it for you!  ProntoAOI takes your gerber files and BOM and creates the exact Reference Designators, X/Y, and Part Number data you need to program your project.    Of course the software also imports virtually all standard native CAD file types too!

Sample AOI machine setup files (all popular machine specific formats supported):

YESTECH AOI:

.YESTECH_CAD
[Header]
Version= 1
RecipeName= 7807_TOP
Scale= 25.4
InvertXPos= 0
InvertYPos= 0
RotationDir= 1
RotationOffset=0
BoardWidth= 9187.0
BoardHeight= 6364.0
PNLib=
IsSharedPNLib= 0
PkgLib=
PkgNameMap=
IsTopSide= 1
[PartList]
RefID NAME X Y Rot Pkg Description
C144 315-507000-107 5150.00 3048.00 90 S6032T_TOP CAP: TANT 100uF 6.3V 20% CASE 6032
C77 315-406000-047 5871.50 2109.00 0 S3528T_TOP CAP: TANTALUM CHIP 4.7uF 20% 16V EIA 3528
C1121 315-304006-104 1779.00 700.00 90 S0402T_TOP CAP .1uF 16V Y5V 0402
C1055 315-406000-047 5127.00 693.50 90 S3528T_TOP CAP: TANTALUM CHIP 4.7uF 20% 16V EIA 3528
R311 347-000064-536 5694.00 1293.00 270 S0603T_TOP RESISTOR: 53.6 OHM 1% 0603
R165 347-000080-332 3166.00 2688.00 270 S0402T_TOP RESISTOR: 33.2 OHM 1% 0402


MIRTEC AOI:

[Fiducial]
Fid1_X= 0
Fid1_Y= 0
Fid2_X= 0
Fid2_Y= 0
[Part Info]
Coordinate Transform=NO
Part Count=82
#00000001,-53340,11430,342,385848-05-6,CR24,2-PIN THUR-HOLE / UNIVERSAL VCD AUTO INSERT
#00000002,-37465,34925,342,385848-05-6,CR13,2-PIN THUR-HOLE / UNIVERSAL VCD AUTO INSERT
#00000003,6985,57785,161,385848-05-6,CR1,2-PIN THUR-HOLE / UNIVERSAL VCD AUTO INSERT
#00000004,-121920,17145,270,391777-06-8,C2,1206 / CHIP SHOOTER AUTO INSERT



C211     003-W2122104K     5315 4360     0       0402     CAP .1UF 10V CERAMIC 0402
C194     003-W212A104K     567    5 3955     0       0402     CAP .1UF 10V CERAMIC 0402
C125     600-RW1120JW      6145 1575     180   0603     CAP RF 12 PF 600 SERIES
C116     007-1213H473K      5625 1410     90     0603     CAP .047UF 50V CERAMIC 0603
C117     003-0012A104K      8300 1215     0       0402     CAP .1UF 10V CERAMIC 0402
C148     120-77131H121J     5625 2660     90     0603     CAP CERAMIC 120PF 50V 0603 SMD

Part Count=82
#00000001=-869950,539750,180,395422-01-9,U11,SOIC8,I/O CONTROLLER
#00000002=-1155700,273050,90,391818-06-6,U3,SOIC48,74HC14
#00000003=-869950,406400,180,395422-01-9,U12,SOIC8,ILD251
#00000004=-1447800,520700,90,391829-03-3,U4,SOIC20W,74HCT640


<xml version="1.0">
<unisoft version="1.0" units="mils">
<board name="C:\PROGRAM FILES\UNISOFT\SAMPLE.CAD" width="6910" height="2575">
</board>
<layers>
<layer name="TOP" top="true" bottom="false" sequence="1"/>
<layer name="4" top="false" bottom="false" sequence="2"/>
<layer name="5" top="false" bottom="false" sequence="3"/>
<layer name="BOTTOM" top="false" bottom="true" sequence="4"/>
</layers>
<nets>
<net name="BUFCLK"/>
<net name="IOMCLK"/>
<net name="IDI-16"/>
</component>
<component name="R36" x="-3800" y="550" devicetype="SMD" partno="391729-02-0" layer="BOTTOM">
<outline>
<line x1="-3831" y1="651" x2="-3769" y2="651"/>
<line x1="-3769" y1="651" x2="-3769" y2="449"/>
<line x1="-3769" y1="449" x2="-3831" y2="449"/>
<line x1="-3831" y1="449" x2="-3831" y2="651"/>
</outline>
<pins>
<pin name="1" x="-2250" y="500" component="CR24" net="N_867" pin1="true"/>
<pin name="2" x="-1950" y="400" component="CR24" net="CGND"/>
<pin name="1" x="-1625" y="1425" component="CR13" net="N_829" pin1="true"/>
<pin name="2" x="-1325" y="1325" component="CR13" net="N_871"/>
<traces>
<trace x1="-4575" y1="2000" x2="-4600" y2="1975" net="-RDLTCH" layer="BOTTOM"/>
<trace x1="-4600" y1="1975" x2="-4600" y2="1950" net="-RDLTCH" layer="BOTTOM"/>
<trace x1="-5475" y1="1025" x2="-5475" y2="1100" net="-IOMRD" layer="BOTTOM"/>
<trace x1="-5725" y1="1575" x2="-5725" y2="1625" net="BUFCLK" layer="BOTTOM"/>
 

 

ProntoAOI support most popular AOI Equipment such as YESTech B3 Benchtop AOI, Mirtec M7, Orbotech Symbion and Vantage, Agilent SJ5000, Omron, CyberOptics, Viscom S6056, Quad, Vi Technology, Landrex Technologies Optima II 7300, Photon Dynamics, Camtek, etc. 

 

 

Quoting - Assembly Cost Estimate Report

Import your PC Board into the Unisoft software and you instantly receive a report containing component counts for top and bottom of the PC Board broken down by SMT, Fine pitch, BGA’s, Thru-hole, etc. with the cost for each group.  You can create as many Assembly Cost templates has you wish, for example one each for either a Low, Medium or High volume build. This is a great quoting time saver for Contract and OEM manufacturers.
 

 

PC Board:  SAMPLE
Date:  10-1-09
Estimated base build price total = $219.95

Device assembly total cost = $118.80
Part number total cost = $101.15
----

SMT 2 pins greater than 0402 package type:  Greater than .040 inch distance between pin 1 and 2.
      Top         -      4 = total device count,      8 = total pin count
      Bottom      -     78 = total device count,    156 = total pin count
      Part #'s    -      8 = total part numbers
      Base price:   $73.23 = (0.08 * device count) + (8.33 * part #'s)

SMT 8 pins and greater and 30 mils or less pin spacing (fine pitch):
      Top         -      3 = total device count,    144 = total pin count
      Bottom      -      0 = total device count,      0 = total pin count
      Part #'s    -      3 = total part numbers
      BGA's       -      0 = included in above count.
      Base price:   $25.36 = (0.12 * device count) + (8.33 * part #'s) + (0.18 * BGA count)

 

 

Component Part Cost Report

Instantly create a component part cost report.  This report is used by Contract and OEM manufacturers to quickly estimate component parts costs. The report contains the total component part cost for the PC Board and breakdown by part number. 

Report type: Parts count with quotation and cost estimation.

PC Board: Controller
Date: 1-12-09
Total parts cost = $43.31
----

381200-40-1	1	$0.23	$0.23
381212-44-1	4	$0.07	$0.28
385848-05-6	32	$0.45	$14.40
386754-99-4	1	$0.16	$0.16
389148-06-7	1	$0.06	$0.06
390579-03-3	1	$0.80	$0.80
390607-01-0	1	$0.65	$0.65
391727-10-9	16	$0.04	$0.56
391727-12-5	16	$0.04	$0.64

 

Solder Joint Count - Defect Per Million Operations (DPMO) report

Instantly create a report of the total solder joint count for Defect Per Million Operations (DPMO). This report is used by Contract and OEM manufacturers for quality tracking. The report contains the total solder joints for the PC Board broken down by SMT and Thru Hole and part number.

Report type: Solder joint count with quotation and DPMO estimation.

PC Board: Controller
Date: 1-12-09

Total Solder Joints = 1104
Total SMT Solder Joints = 598
Total Thru Hole Solder Joints = 506

----

SMT 2 pins greater than 0402 package type: Greater than .040 inch distance between pin 1 and 2.
Top - 4 = total device count, 8 = total pin count
Bottom - 78 = total device count, 156 = total pin count
Part #'s - 8 = total part numbers

SMT 8 pins and greater and greater than 30 mils pin spacing:
Top - 17 = total device count, 290 = total pin count
Bottom - 0 = total device count, 0 = total pin count
Part #'s - 8 = total part numbers
BGA's - 0 = included in above count.


Thru-hole 2 pins:
Top - 34 = total device count, 68 = total pin count
Bottom - 0 = total device count, 0 = total pin count
Part #'s - 3 = total part numbers

Thru-hole 8 pins and greater:
Top - 24 = total device count, 284 = total pin count
Bottom - 0 = total device count, 0 = total pin count
Part #'s - 6 = total part numbers
 

 

Export standardized BOM files to Part Sourcing, MRP and ERP software

All types of Bill of Material (BOM) formats can be imported into the Unisoft software and then exported to normalized standard BOM formats that can then be utilized by your other manufacturing software systems such as Part Sourcing, MRP, ERP, etc.  
 

 

 

 

 

 Assembly and Process Sheets

The Unisoft software allows you to quickly create matching assembly lists and assembly drawing sheets for each step in the assembly process.  Part numbers are automatically assigned to the assembly step you wish (for example: Step 1 for Hand Inserts, Step 2 Chip Shooter components, etc).  The part numbers are then automatically uniquely colored.  If needed, overlay annotation notes can be added to each step.  Next for each step matching assembly lists and assembly drawings are created.  These drawings can either be printed or save to a file (PDF Adobe, etc.) or displayed on the screen.

Click here to download a sample of process and assembly sheet documentation created by this software.
 

 

 

                                           Kitting Labels
 
The Unisoft software allows you to quickly create Kitting Labels for fast and accurate electronic component kitting.  Quickly select the component part numbers for which you wish kitting labels created.  Each label contains the part number, unique part number color, step number, p/n description, reference designator, etc.  Fast and easy electronic kitting labels for kitting work orders.   

 

 

 

First Article Inspection

Generally First Article Inspection is done on the first PC Boards assembled. When the assembly inspection is satisfactory at that point the PC Board can be built reliably in quantity.

The Unisoft software allows you to BLINK all the components in each part number. The person doing the first article inspection would check that each of those components are correctly  installed.  If all where correct then they would click the DRAW button to color those components to indicate they are correct. A check mark is placed next to the part number indicating it has been completed. The inspector would continue this process for each part number until all part numbers are colored at which point that would indicate the PC Board was assembled correctly. At that point the PC Board can be built in quantity. 
 

 

 

Free PC Board CAD Viewer & Gerber Viewer Software

The Unisoft software outputs a single file that is compatible with the royalty free CAD Viewer & Gerber Viewer software.  Customers are licensed to distribute the CAD Viewer & Gerber Viewer software and your single board file to your production floor, vendors, customers, etc. to aid assembly, 1st article inspection, general inspection, repair/rework, technician debug, for better communications, etc.   No need to purchase additional licenses.  The free CAD Viewer & Gerber Viewer assists assembly personnel, technician troubleshooting, repair personnel, enhances communications internally and with customers and outside vendors.  Our customers typically put the CAD Viewer & Gerber Viewer and the board files for each of their PCB assemblies on their network so that it can be accessed by everyone to improve productivity. 

 

 

Reference Customers:  ProntoAOI (Mirtec AOI) - A Mirtec AOI reference customer for the Unisoft ProntoAOI software you may contact is Patrick Roach the Manufacturing Engineer at Spinnaker Contract Manufacturing. Patrick's initial reason for purchasing the Unisoft software was for Programming his Mirtec AOI and for doing 1st Article Inspection and later to program his Assembleon/Philips Assembly machine and create assembly process sheets. Spinnaker Contract Manufacturing is a electronics contract manufacturer and has been a Unisoft customer since November of 2006. CONTACT INFO: www.spinnakercontract.com  - Call Unisoft for Patrick's direct contact information.   ProntoAOI (Mirtec AOI) - A Mirtec AOI reference customer for the Unisoft ProntoAOI software you may contact is Steve Brown the President of WinTech Electronics.  Steve programs his AOI and assembly machines with the Unisoft software. He also creates his assembly documents and does 1st article inspection with the software. Wintech is a small electronics contract manufacturer and has been a Unisoft customer since January of 2007. CONTACT INFO: www.wintechelectronics.com  - Call Unisoft for Steve's direct contact information.

 

 

Unisoft - Manufacturing software since 1986

	list	special	comments
RENTAL:  ProntoAOI  3 month rental.	$2000	$1500*	Complete system rental. Includes all CAD importers. Order now and this special rental price will be frozen for as long as the software is re-rented without interruption. Rental credit can be applied toward purchase.
PURCHASE:  ProntoAOI purchase.	$8,000	$6000*	Complete system purchase. Includes all CAD importers. Annually renewed licenses are also available at further discounted prices. Contact Unisoft for details.
			*Price may not be available in all areas.

 

 

Quotation and cost estimation reports
 

Import your PC Board into the Unisoft software and you instantly receive a report containing component counts for top and bottom of the PC Board broken down by SMT, Fine pitch, BGA’s, Thru-hole, etc. This is a great time saver for Contract and OEM manufacturer.
 

EXAMPLE:

Report type: Device/package type count with quotation and cost estimation generation.

PC Board: G23452 Rev X1
Date: 5-22-08
Estimated base build price total per board = $245.34


SMT 2 pins 0402 package type and smaller: .040 inch and smaller distance between pin 1 & 2.

    Top -           25 = total device count, 50 = total pin count
    Bottom -      10 = total device count, 20 = total pin count
    Part #'s -      6 = total part numbers
    Base price:  $53.50 = ( 0.10 * device count ) + ( 100/12 * part #'s )


SMT 2 pins greater than 0402 package type: Greater than .040 inch distance between pin 1 & 2.

    Top -           112 = total device count, 224 = total pin count
    Bottom -       40 = total device count, 80 = total pin count
    Part #'s -      3 = total part numbers
    Base price:  $37.16 = ( 0.08 * device count ) + ( 100/12 * part #'s )


SMT 8 pins and greater and 30 mils or less pin spacing (fine pitch):

    Top -            8 = total device count, 480 = total pin count
    Bottom -       0 = total device count, 0 = total pin count
    BGA's -        2 included in above count.
    Part #'s -      4 = total part numbers
    Base price:  $34.85 = ( 0.12 * device count ) + ( 100/12 * part #'s ) + ( 0.14 * BGA )


SMT 8 pins and greater and Greater than 30 mils pin spacing:

    Top -         22 = total device count, 820 = total pin count
    Bottom -     0 = total device count, 0 = total pin count
    BGA's -      8 included in above count.
    Part #'s -    7 = total part numbers
    Base price: $61.49 = ( 0.10 * device count ) + ( 100/12 * part #'s ) + ( 0.12 * BGA )


Thru-hole 2 pins:

    Top -             36 = total device count, 72 = total pin count
    Bottom -         0 = total device count, 0 = total pin count
    Part #'s -        8 = total part numbers
    Base price:    $9.00 = ( 0.25 * device count ) + ( 0.00 * part #'s )

 

 

As a bonus the output created is compatible with our ProntoVIEW-MARKUP software and all other UniSOFT FACTORY modules. With VIEW-MARKUP you can display the PC Board assembly, create process assembly instruction documents and actively search components, pins, etc.  Click here for more VIEW-MARKUP information     Call (203) 913-0782 for details.

 

  

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