ProntoAOI

Download Software (The trial software you can use at no cost. Start using the fully licensed software for as little as $500. For over 35 years, Unisoft has had the best prices.)

Save time for AOI machine programming and usage.

5 minutes to program your PCB assembly ( PCBA ) AOI machine

Automatic Optical Inspection (AOI) Equipment Programming Software

Input CAD or Gerber and BOM; get AOI Inspection Equipment setup files

Click here for software download & more information!

PCB Gerber Viewer CAD Viewer software

"Work is the refuge of people who have nothing better to do." - Mark Twain.  Are you tired of dedicating countless hours to programming your PCB inspection AOI machines? Our Unisoft ProntoAOI software, developed over the last 35 years, can provide you with more time to pursue your passions and interests. Think about all the additional time you could spend reading, gaming, or even relaxing. Just kidding about these, boss.


Seriously, the ProntoAOI software is used by electronics manufacturers and creates programs for PCB assembly ( PCBA ) Automatic Optical Inspection (AOI) machines & includes the basic features of ProntoVIEW-MARKUP. The Unisoft ProntoAOI software translates CAD or Gerber and Bill of Materials (BOM) files into real reference designators, X/Y body centers, Theta rotation, part numbers, etc. This data is then used by Process Engineers to program their AOI machines. ProntoAOI programs popular newer and older AOI equipment. Most machines are supported such as Agilent, Aleader, AOI Systems, ASC International, Beijing Torch, Christopher Associates, CR Technology, CyberOptics, DCB Automation, Goepel Electronics, JT Automation, Jutze Technology, Koh Young, Landrex Technologies, Machine Vision Products (MVP), Marantz, MEK, Mirtec, Omron, Orbotech, Parmi, Pemtron, Photon Dynamics, Saki, Samsung, Shanghai Holly, Test Research, Vi Technology, Viscom, ViTrox, YESTech, YesTek, ZhenHuaXing, etc.  Other AOI machine models can be programmed with standard outputs the Unisoft software creates. Also some AOI machines need only standard CAD file formats to program them and the Unisoft software as options available to input one type of CAD file format and then export a standard CAD file format such as GENCAD, IPCD356, IPC-2581, MENTOR Neutral, PADS, Fabmaster, .XML, etc. that can then be used to program those AOI machines.    Trial Software (The trial software you can use at no cost. Start using the fully licensed software for as little as $500. For over 35 years, Unisoft has had the best prices.).

ProntoAOI also includes, at no additional charge, the basic features of ProntoVIEW-MARKUP and is used by PCB assembly ( PCBA ) electronic manufacturers with features such as detailed viewing of PC board assemblies and the creation of documents, etc. required throughout the PCB assembly ( PCBA ) process. The software increases efficiency, communications and reduces errors across the production floor. With over 100 features ProntoVIEW-MARKUP aids every department every day on the shop floor of PCB assembly ( PCBA ) manufacturers where it is used by management, assembly, inspection, design, Test, troubleshooting technicians and other personnel. The software creates assembly instructions with unique colors for each part number and step in the assembly process and generates matching kitting labels. Locate any component, pin or part number, finds shorts between traces, netlist, paperless hyperlinked schematic linked to the asssembly, add annotation notes and graphics. The software provides fast PC Board first article inspection and general inspection. Create reports containing device and package type counts with quotation and cost estimations, etc.. With a current license distribute the Unisoft PC Board viewer software to your production floor, vendors, customers, etc. to aid assembly, 1st article inspection, general inspection, repair/rework, technician debug, for better communications, etc. If needed ProntoVIEW-MARKUP can be controlled remotely from your application or equipment via the supplied external API programming interface.

Sample AOI machine setup file created by Unisoft ProntoAOI (all popular machine formats supported):

YESTECH AOI:

.YESTECH_CAD
[Header]
Version= 1
RecipeName= 7807_TOP
Scale= 25.4
InvertXPos= 0
InvertYPos= 0
RotationDir= 1
RotationOffset=0
BoardWidth= 9187.0
BoardHeight= 6364.0
PNLib=
IsSharedPNLib= 0
PkgLib=
PkgNameMap=
IsTopSide= 1
[PartList]
RefID NAME X Y Rot Pkg Description
C144 315-507000-107 5150.00 3048.00 90 S6032T_TOP CAP: TANT 100uF 6.3V 20% CASE 6032
C77 315-406000-047 5871.50 2109.00 0 S3528T_TOP CAP: TANTALUM CHIP 4.7uF 20% 16V EIA 3528
C1121 315-304006-104 1779.00 700.00 90 S0402T_TOP CAP .1uF 16V Y5V 0402
C1055 315-406000-047 5127.00 693.50 90 S3528T_TOP CAP: TANTALUM CHIP 4.7uF 20% 16V EIA 3528
R311 347-000064-536 5694.00 1293.00 270 S0603T_TOP RESISTOR: 53.6 OHM 1% 0603
R165 347-000080-332 3166.00 2688.00 270 S0402T_TOP RESISTOR: 33.2 OHM 1% 0402


MIRTEC AOI:

[Fiducial]
Fid1_X= 0
Fid1_Y= 0
Fid2_X= 0
Fid2_Y= 0
[Part Info]
Coordinate Transform=NO
Part Count=82
#00000001,-53340,11430,342,385848-05-6,CR24,2-PIN THUR-HOLE / UNIVERSAL VCD AUTO INSERT
#00000002,-37465,34925,342,385848-05-6,CR13,2-PIN THUR-HOLE / UNIVERSAL VCD AUTO INSERT
#00000003,6985,57785,161,385848-05-6,CR1,2-PIN THUR-HOLE / UNIVERSAL VCD AUTO INSERT
#00000004,-121920,17145,270,391777-06-8,C2,1206 / CHIP SHOOTER AUTO INSERT



C211     003-W2122104K     5315 4360     0       0402     CAP .1UF 10V CERAMIC 0402
C194     003-W212A104K     567    5 3955     0       0402     CAP .1UF 10V CERAMIC 0402
C125     600-RW1120JW      6145 1575     180   0603     CAP RF 12 PF 600 SERIES
C116     007-1213H473K      5625 1410     90     0603     CAP .047UF 50V CERAMIC 0603
C117     003-0012A104K      8300 1215     0       0402     CAP .1UF 10V CERAMIC 0402
C148     120-77131H121J     5625 2660     90     0603     CAP CERAMIC 120PF 50V 0603 SMD


Part Count=82
#00000001=-869950,539750,180,395422-01-9,U11,SOIC8,I/O CONTROLLER
#00000002=-1155700,273050,90,391818-06-6,U3,SOIC48,74HC14
#00000003=-869950,406400,180,395422-01-9,U12,SOIC8,ILD251
#00000004=-1447800,520700,90,391829-03-3,U4,SOIC20W,74HCT640


<xml version="1.0">
<unisoft version="1.0" units="mils">
<board name="C:\PROGRAM FILES\UNISOFT\SAMPLE.CAD" width="6910" height="2575">
</board>
<layers>
<layer name="TOP" top="true" bottom="false" sequence="1"/>
<layer name="4" top="false" bottom="false" sequence="2"/>
<layer name="5" top="false" bottom="false" sequence="3"/>
<layer name="BOTTOM" top="false" bottom="true" sequence="4"/>
</layers>
<nets>
<net name="BUFCLK"/>
<net name="IOMCLK"/>
<net name="IDI-16"/>
</component>
<component name="R36" x="-3800" y="550" devicetype="SMD" partno="391729-02-0" layer="BOTTOM">
<outline>
<line x1="-3831" y1="651" x2="-3769" y2="651"/>
<line x1="-3769" y1="651" x2="-3769" y2="449"/>
<line x1="-3769" y1="449" x2="-3831" y2="449"/>
<line x1="-3831" y1="449" x2="-3831" y2="651"/>
</outline>
<pins>
<pin name="1" x="-2250" y="500" component="CR24" net="N_867" pin1="true"/>
<pin name="2" x="-1950" y="400" component="CR24" net="CGND"/>
<pin name="1" x="-1625" y="1425" component="CR13" net="N_829" pin1="true"/>
<pin name="2" x="-1325" y="1325" component="CR13" net="N_871"/>
<traces>
<trace x1="-4575" y1="2000" x2="-4600" y2="1975" net="-RDLTCH" layer="BOTTOM"/>
<trace x1="-4600" y1="1975" x2="-4600" y2="1950" net="-RDLTCH" layer="BOTTOM"/>
<trace x1="-5475" y1="1025" x2="-5475" y2="1100" net="-IOMRD" layer="BOTTOM"/>
<trace x1="-5725" y1="1575" x2="-5725" y2="1625" net="BUFCLK" layer="BOTTOM"/>

Online demonstrations, training and inquiries.

calendar-picture-1

To start or schedule a meeting Click Here or email us (enable JavaScript for our email addresscad-to-cad.php) or call us (enable JavaScript for our phone number).

In our meeting, we can follow any direction you prefer, for instance:

  -- Talk about your requirements, software inquiries, and other concerns.
  -- Software demonstrations & training. We have the option to process one of your PC Boards or demonstrate the software using our own data files.
  -- Provide you with a fully functional trial version of the software license.
  -- etc.


Some features of ProntoAOI:


The ProntoAOI software also includes the basic features of ProntoVIEW-MARKUP:


Other features in the Unisoft software suite:


Unisoft ProntoAOI Software Overview Diagram


The trial software has HELP for most menu items by hovering over the menu item for a second then click any of the videos, manual or website links to learn about the software.

Help screen


VIDEO: Click the video above for product overview.


PCB assembly (PCBA) CAD Viewer &
Gerber Viewer Software

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gerber cad viewer software



ProntoVIEW-MARKUP

The basic features of ProntoVIEW-MARKUP are included at no additional charge and adds features such as detailed viewing of PC board assemblies and the creation of documents, etc. required throughout the PCB assembly ( PCBA ) process. The software increases efficiency, communications and reduces errors across the production floor. With over 100 features aids every department every day on the shop floor of PCB assembly ( PCBA ) manufacturers where it is used by management, assembly, inspection, design, Test, troubleshooting technicians and other personnel.


The information and figures that follow outline a few of the features of ProntoVIEW-MARKUP or go to the ProntoVIEW-MARKUP page for more detail.

pcb gerber viewer cad viewer software

Ladies pcb assembly documentation process sheet first First Article Inspection assembly aids

info-tool-1

PCB assembly process documents


Assembly Process Documents

The Unisoft software allows you to quickly create matching assembly lists and assembly drawing sheets for each step in the assembly process. Part numbers are automatically assigned to the assembly step you wish (for example: Step 1 for Hand Inserts, Step 2 Chip Shooter components, etc). The part numbers are then automatically uniquely colored. If needed, overlay annotation notes can be added to each step. Next for each step matching assembly lists and assembly drawings are created. These drawings can either be printed or save to a file (PDF Adobe, etc.) or displayed on the screen.

Download a sample of process and assembly sheet documentation created by this software.

pc board assembly instructions documents process method sheet

pcb assembly instructions documents process method sheets

assembly instructions documents process method sheets pcb

pcb assembly instructions documents process steps method sheets

assembly instructions document process steps method sheets pcb


Kitting Labels

The Unisoft software allows you to quickly create Kitting Labels with barcodes for fast and accurate electronic component kitting. Quickly select the component part numbers for which you wish kitting labels created. Each label contains the part number, unique part number color, step number, p/n description, reference designator, etc. Fast and easy electronic kitting labels for kitting work orders.

Barcodes of various types can be printed on the kitting labels and shown on the display for quick kitting,
fast assembly machine feeder loading, verification, inspection, etc.: 2d-qr code, 2d-data matrix, etc.

barcode-types

kitting labels assembly instructions document process steps method sheets pcb


Paperless Assembly Instructions - use display only for slide line PCB assembly ( PCBA ) , etc.

Paper or Paperless assembly instructions are available using the Unisoft software. If paperless assembly instructions are desired then many options are available. For example two options might be that the below 3 operations for Mary, Jane and Joe can be shown as the same display, as pictured above, on each of their 3 monitors. The other option may be that the 3 color operations above can be separated into 3 separate .F2B database files and then each .F2B displays only their unique operation on each of their 3 monitors.

Further the operators can select one of their several part numbers to be install from below and only those components with the selected part number will blink on the display.

If paper assembly documents are desired from the paperless display simply click the PRINT ASSEMBLY DOCUMENTS button and the hard copy created can be ordered by step, color, operation, etc.

paperless PCB assembly


Quoting - PCB assembly ( PCBA ) Cost Estimate Report

Import your PC Board into the Unisoft manufacturing software and you instantly receive a report containing component counts for top and bottom of the PC Board broken down by SMT, Fine pitch, BGA's, Thru-hole, etc. with the cost for each group. You can create as many PCB assembly ( PCBA ) Cost templates as you wish, for example one each for either a Low, Medium or High volume build. This is a great quoting time saver for Contract and OEM manufacturers.

pcb assembly cost quoting pricing software

assembly cost

Example of a few lines of a report follows:

PC Board:   123-456
Date:       1-22-2013

    Base 1st Unit Assembly Build Rate (Includes P/N Setup Rate) = 219.18
    
    Each Unit Assembly Build Rate (Excludes P/N Setup Rate)     = 74.18
    
    Total Part Number Setup Rate                                = 145.00
________

SMT 2 pins greater than 0402 package type:  Greater than .040 inch distance between pin 1 and 2.
    Top      -  4 = total device count, 8 = total pin count
    Bottom   -  78 = total device count, 156 = total pin count
    Part #'s -  8 = total part numbers
    Base Rate:  49.84 = (0.12 * device count) + (5.00 * part #'s)

SMT 8 pins and greater and 30 mils or less pin spacing (fine pitch):
    Top      -  3 = total device count, 144 = total pin count
    Bottom   -  0 = total device count, 0 = total pin count
    Part #'s -  3 = total part numbers
    BGA's    -  0 = included in above count.
    Base Rate:  15.48 = (0.16 * device count) + (5.00 * part #'s) + (0.75 * BGA count)

Component Part Cost Report

Instantly create a component part cost report. This report is used by Contract and OEM manufacturers to quickly estimate component parts costs. The report contains the total component part cost for the PC Board and breakdown by part number.

Report type: Parts count with quotation and cost estimation.

PC Board: Controller
Date: 1-12-09
Total parts cost = $43.31
____
381200-40-1 1 $0.23 $0.23
381212-44-1 4 $0.07 $0.28
385848-05-6 32 $0.45 $14.40
386754-99-4 1 $0.16 $0.16
389148-06-7 1 $0.06 $0.06
390579-03-3 1 $0.80 $0.80
390607-01-0 1 $0.65 $0.65
391727-10-9 16 $0.04 $0.56
391727-12-5 16 $0.04 $0.64


Solder Joint Count - Defect Per Million Operations (DPMO) Report

Instantly create a report of the total solder joint count for Defect Per Million Operations (DPMO). This report is used by Contract and OEM manufacturers for quality tracking. The report contains the total solder joints for the PC Board broken down by SMT and Thru Hole and part number.

Report type: Solder joint count with quotation and DPMO estimation.

PC Board: Controller
Date: 1-12-09

Total Solder Joints = 1104
Total SMT Solder Joints = 598
Total Thru Hole Solder Joints = 506
____

SMT 2 pins greater than 0402 package type: Greater than .040 inch distance between pin 1 and 2.
    Top - 4 = total device count, 8 = total pin count
    Bottom - 78 = total device count, 156 = total pin count
    Part #'s - 8 = total part numbers

SMT 8 pins and greater and greater than 30 mils pin spacing:
    Top - 17 = total device count, 290 = total pin count
    Bottom - 0 = total device count, 0 = total pin count
    Part #'s - 8 = total part numbers
    BGA's - 0 = included in above count.

Thru-hole 2 pins:
    Top - 34 = total device count, 68 = total pin count
    Bottom - 0 = total device count, 0 = total pin count
    Part #'s - 3 = total part numbers

Thru-hole 8 pins and greater:
    Top - 24 = total device count, 284 = total pin count
    Bottom - 0 = total device count, 0 = total pin count
    Part #'s - 6 = total part numbers

Electronic Components Search

The Electronic Components Search feature helps you find information such as cost, availability, part shape, electrical specifications, etc. Provides fast searching for electronic parts using your favorite parts search engine for example Octopart, FindChips, Alldatasheets, ECIA Authorized, etc.

Search for electronic parts using the Manufacturer or Vendor P/N for example ERJ-3EKF1002V. Also search by the electronic component number or name such as MAX232, LM393, resistor 10k, shift registers, inverter schmitt trigger, etc.

electronic part number lookup

Manufacturing-Part-Number-Lookup 2

Manufacturing-Part-Number-Lookup-pcb

Manufacturing-Part-Number-Lookup data sheet


Export standardized BOM files to Part Sourcing, MRP and ERP software

All types of Bill of Material (BOM) formats can be imported into the Unisoft software and then exported to normalized standard BOM formats that can then be utilized by your other manufacturing software systems such as Part Sourcing, MRP, ERP, etc.

pcb bom parts assembly cost quoting pricing software

bom bill of materials parts assembly cost quoting pricing pcb software


NETLIST window and blinking of all pins on the selected net

Easier drill down to component pins, trace runs and schematic. Display NETLISTS quickly using the "NET INFORMATION" window that displays the NET NAME of the selected component and pin and all the other pins on the net. The trace run of the selected net is highlighted and all pins on the net blink. If the schematic view is displayed then the net chosen is shown. The user can then select any one of the other pins on the net in the NET INFORMATION box. The result is the NET INFORMATION window will update to the new selected pin and the selected trace highlighted will update also. If the schematic view is displayed then that view will refresh too.

Netlist schematic linked to PCB assembly

pcb technician troubleshoot debug schematic hyper linked to assembly search by components pins nets netnames part number find shorts between traces

technician troubleshoot find shorts between traces debug and repair PCB schematic hyper-linked to PCB assembly find pins nets netnames part number fast pc board inspection
Find shorts between traces, netlists, netnames, component information, etc.



PC Board CAD Viewer & Gerber Viewer

The Unisoft software outputs a single board file of the PCB assembly ( PCBA ) that is compatible with the PCB assembly ( PCBA ) viewer. Customers with a current license can distribute the PCB assembly ( PCBA ) viewer and the Unisoft PCB assembly ( PCBA ) board file to your production floor, other divisions, vendors, customers, etc. to aid assembly, first article inspection, general inspection, repair/rework, technician debug, for enhanced communications, etc.

pcb gerber viewer cad viewer software

CAD Viewer and Gerber Viewer software for PCB to aid assembly and hyperlink schematic First Article Inspection repair and technician debug and technician troubleshooting

PCB board with photo overlay

PC board inspection quality control (QA)

PCB board with photo overlay

PC board assembly process documents

PC board assembly instructions documents process sheet

PCB assembly and process sheets also first piece inspection from Gerber or any CAD such as Allegro, Altium, Pads, Orcad, Mentor Graphics, Protel, Pcad, Tango, etc.

Assembly and process sheets for PCB also process steps first piece inspection from Gerber or any CAD such as IPCD356, Gencad, Fabmaster, Allegro, Altium, Pads, Orcad, Mentor Graphics, Protel, Pcad, Tango, etc.

Import and display virtually any PCB CAD or Gerber file instantly; search by components, pins, nets, netnames, part numbers; find shorts between traces; highlight single or multiple traces

Create PCB process documentation assembly sheets process aids with automatic assignment of unique colors and patterns to each part number on the assembly and assign separate colors to components for each assembly step; add text and graphic annotations

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