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ProntoGERBER-CONNECTION software installation and tutorial
STEP 1) To install the ProntoGERBER-CONNECTION software click or cut and paste into your browser the following link: http://www.unisoft-cim.com/download/requests/gerber-connection/gerber4x.zip
*** It is advisable to print out this document and follow along the procedure below! ***
Exercise 1) Open a
sample of a completed PC board:
Later in this tutorial you can import your own CAD and BOM files if you wish. The tutorial continues below and details the other menus and features of the software.
NEXT GO TO STEP 2 BELOW.
The
manual below is the "UNISOFT ProntoGERBER-CONNECTION QUICK START
MANUAL" and contains the ProntoGERBER-CONNECTION tutorial. If you wish the same
manual is also located in the
Start/Programs Menu under the "Unisoft ProntoGERBER-CONNECTION Software" folder. If you can not find the icon the file location for
the manual is c:\program files\unisoft\quick-start_gerber-connection.doc .
IMPORTING CAD FILES: A list and
samples of the CAD file formats Unisoft imports are on our website
STEP 2 - QUICK START TUTORIAL MANUAL:
UNISOFT ProntoGERBER CONNECTION QUICK START MANUAL Revised 2/5/2010
Thank you for evaluating the Unisoft ProntoGERBER CONNECTION software. In minutes Unisoft ProntoGERBER CONNECTION software translates Gerber and Bill of Material (BOM) files into real reference designators, netlists, theta rotation, part numbers, X/Y component pin geometries, values, tolerances, etc. This data is then used by Process Engineers to create manual assembly sheets, process documentation, first article inspection, program SMT and Thru-hole Automatic Assembly Equipment, AOI/X-RAY inspection equipment, and by Test Engineers to program Automatic Test Equipment and aid repair, rework, etc. ProntoGERBER CONNECTION is reasonably priced and available for rental or purchase.
In this “quick start” overview of ProntoGERBER-CONNECTION we will process a sample PC Board provided and you can also process one of your own PCB assemblies. For help and questions call (203) 913-0782 or gerberconnection@unisoft-cim.com.
Overview of this ProntoGERBER-CONNECTION quick start procedure: 1) We
will import the top artwork layer on the sample PC Board provided. Note steps 2 and 3 add intelligence to the components on the display. If you simply wish to display the PC assembly gerber layers, print them or add annotation notes then perform only step 1. 3a) Import a Bill Of Materials (BOM) sample file. 4) How to exercises:
- Exercise 1: Creating assembly/process sheets and annotation overlays. Assigning step numbers to each part number. Adding F2P annotation overlays to steps. Assigning colors and patterns to each part number.
Print assembly sheets and
matching load lists for each process step. Adding selectable Annotation (.F2P) overlays to the general display. - Exercise 2: Color, blink and check off part numbers one at a time for "first article inspection" cross check. - Exercise 3: Review the FIND feature. - Exercise 4: Review the cross probing of hyper-linked Schematic and Assembly feature. 5) Saving your work. 6)
Importing your own GERBER file. 8) Where the software is installed and features of the ProntoVIEW-MARKUP free viewer software.
STARTING THE PROCEDURE: We suggest you printout this document to follow along.
1) Bringing in the first layer. Click FILE from the main menu, then click OPEN, from the list dialog box displayed click on “LIST TYPE OF FILE” and select “GERBER LAYER FILES (*.GER)” then click “SAMPLE-GERBER.GER” from the list of files, click OK (note: The file SAMPLE-GERBER.GER is in the directory c:\program files\unisoft by default, select this directory if the file is not initially displayed.). In the dialog box NUMBER OF INTERGER DIGITS should be 2 and NUMBER OF DECIMAL DIGITS should be 5 and units should be in inches. Click OK and a message window is displayed, hit the ESC key to close the window. The top of the PC board is now displayed.
Next zoom into the lower left quarter of the PCB. To zoom in from the main menu click TOOLS then ZOOM TOOL then click and hold down your left mouse button and drag a rectangle in the lower left section of the board and release.
Select component - Click the SELECT tool (bulls eye) then locate the component U1 (U1 is the component in the lower left corner of the PC-Board – see illustration below.). Click the left mouse key and drag a rectangle around the 64 pins on the component and release the mouse. The 64 pins should now be selected and will be enlarged.
Click GERBER CONNECTION from the main menu and then click MAKE COMPONENT. For item REFDES type U1 and default the other items, click Ok.
Select pin one.
Find similar shapes.
Bringing in additional layers. For our demonstration we imported a single layer however the software can also import additional layers such a silk screen to give the user more detail and information. This is done by clicking GERBER CONNECTION from the main menu, then selecting the ADD LAYER function.
Making the Netlist. ProntoGERBER CONNECTION can automatically create the Netlist from your raw gerber files in addition to the real reference designators, theta rotation, part numbers, X/Y component pin geometries, values, tolerances, etc. The netlist is a mandatory item for most Test Departments and repair technicians. ProntoGERBER CONNECTION does this by automatically tracking and connecting the copper traces on the PC Board assembly to the correct components, pins and vias for each net.
For our demonstration we have not created a netlist. This function is done by clicking GERBER CONNECTION from the main menu, then selecting the ASSIGN NETS function.
This is the basic process for ProntoGERBER-CONNECTION . Quickly we can teach the entire PC board by repeating this process for each unique shape component. The standard order is the largest part shape is defined first then the next largest and so on in order of decreasing size.
3a)
IMPORTING THE BILL OF MATERIALS -
You may import a Bill Of Material (BOM) and upon doing so the part number and
descriptions contained in the BOM will be associated with the components on the
display.
Totals: 1 items, 64
references. Click
CLOSE to shut the window.
Next
click the INFO TOOL icon
Note that the U1 BOM information including Part#, Tolerance, Package, Description, etc. have been imported.
4) HOW TO EXERCISES – For this exercise we will open a PC Board with additional annotation notes and steps we have previously added. From the main menu click FILE click OPEN and select the file SAMPLE2.F2B and click OPEN and click NO in the “Save Changes to sample” window. The PC Board is displayed and click CLOSE in the “Messages from importer module” window.
There are over a 100 features of the Unisoft basic software module ProntoVIEW-MARKUP, below are a few example exercises. The Unisoft software allows you to quickly create matching assembly lists and assembly drawing sheets for each step in the assembly process. Part numbers are automatically assigned to the assembly step you wish (for example: Step 1 for Hand Inserts, Step 2 Chip Shooter components, etc). The part numbers are then automatically uniquely colored. If needed, overlay annotation notes can be added to each step. Next for each step matching assembly lists and assembly drawings are created. These drawings can either be printed or save to a file (PDF Adobe, etc.) or displayed on the screen.
ASSIGNING OPERATIONS TEXT TO EACH PART NUMBER: To assign an Operation to each part number click EDIT then BOM then IMPORT PN/OPERATION and a new window will appear. In the window click on the file SAMPLE.OPR to select it then click OPEN. The result is that under the OPERATION field at the bottom of the screen each part number has been automatically assigned a operation step, for example Part Number 390579-03-3 is assigned Operation "MYDATA AUTO INSERT".
The Operation field is optional and it is easily populated by the .OPR file which is a simple text file. The .OPR file contains the Part Number followed by a tab then the Operation text for that part number (Example: 396051-01-4 HAND INSERT SOCKET PRE-WAVE). The Operation information in the .OPR file is automatically assigned to every part number on the assembly. The SAMPLE.OPR file used in our example is located in the directory c:\program files\unisoft . Also the Operations can be manually entered by double clicking on the Part Number and editing the OPERATION field directly in the window provided. Then you can export and save the Operation information you have manually entered to an .OPR file by clicking EDIT then BOM then EXPORT P/N operation (NOTE: This exported file does not append to an existing .OPR file it simply exports the Part Number and Operation field to a new file. Of course if you wish at that point you can manually append that file to another existing .OPR file.).
ASSIGNING STEP NUMBERS TO EACH PART NUMBER: In the bottom window to the right of the PART NUMBER field you will find the STEP field. In this field you may optionally add STEP NUMBERS to part numbers in order to create separate unique steps in the PC Boards assembly process (for example: Step 1 for Hand Inserts, Step 2 Chip Shooter components, etc). To assign a STEP NUMBER to a part number at the bottom of the display double click on a part number and edit the STEP field with a step number. When the PC Board and BOM are first imported all steps are defaulted to step 1. Note that we have previously added step numbers 1 through 5 for our sample PC Board.
The following window appears!
For our
sample board we have previously created five process steps. Now for each one of
these steps we can optionally add .F2P annotation overlay notes. In the figure
above for example Step 1 is selected on the left and on the right four .F2P
overlays boxes are checked. These four overlays will be printed on top of the PC
Board display for step 1. The results would look something like the figure
below. Please click on step 2 through 5 on the left side and you will see the
.F2P overlays that will be printed for those steps.
ASSIGNING COLORS AND PATTERNS TO EACH PART NUMBER: In the window at the bottom click the DRAW ALL button. A new window opens, put check marks in all the boxes and click OK. The result is each part number and the components associated with that part number have been assigned a unique color and pattern according to the sort sequence of the part numbers in the SMART COLOR window at the bottom of the display. You also have the option to repeat the color sequence for each Step Number in the process. To do this in the window at the bottom click the REPEAT COLORS/STEP button and the colors on the PC Board will change. Note the same color will appear for different part numbers because these part numbers are in different steps. Click the REPEAT COLORS/STEP button again to toggle the colors to their previous state.
To view the order that the colors are applied on the main menu click ASSEMBLY SHEETS/1ST ARTICLE and click SET COLOR/BRUSH ORDER and the “Change Color/Brush Order” window is displayed. This window displays the order of the colors on the left and the order of the brush patterns on the right. The order can be changed if you wish. Click OK to close the window.
PRINT ASSEMBLY SHEETS AND MATCHING LOAD LISTS FOR EACH PROCESS
STEP:
The following window is displayed!
There are two options for printing Assembly Documents. The first option is SINGLE PAGE EACH STEP which results in a document that looks like the one below where each Step in the assembly process is printed on one sheet for each side of the PC Board assembly. Note in the figure below that the load list of the components to be inserted at that step are listed by part number at the top of the same sheet with the PC Board assembly under it and on the PC Board the components to be insert at this step are colored with matching colors to the load list above it. To
print this drawing below in the window above under PRINT select SINGLE PAGE EACH
STEP and under STEPS select SELECT ALL STEPS. Next click OK and select the
printer or PDF file you wish to print to and Click OK and the document will be
printed.
The second option for printing assembly documents is SEPARATE PAGES EACH STEP which results in a document that looks like the two figures below. Each Step in the assembly process is printed on two sheets for each side of the PC Board assembly. Note in the two figures below that the load list of the components to be inserted is on its own sheet and the PC Board assembly drawing is also on its own sheet. The load list and PC Board assembly drawings have color matching components to be inserted at this step.
Note in
the two drawings above that in the second drawing which is Assembly Sheet #1 of
5, CR1 to CR32 are colored green. Also printed are the 3 .F2P annotation
overlays selected earlier for step 1 including “Hand insert all diodes that are
this color…”, “insert J1 custom bend connector…”, and the legend box “ABC
Electronics…”. In the first drawing which is the matching Assembly Load List
Sheet #1 of 5, the third item is part number 385-848-05-6 which are components
CR1-CR32 and for this item we have included automatically the part number, the
operation text “hand insert diodes”, the quantity of 32, the device type THD,
the component part number color of green, and optionally additional Bill Of
Material (BOM) information of tolerance/package/description, and top side
reference designate or listings of CR1 through CR32. To print the drawings above at the bottom center of the main display click the button PRINT ASSEMBLY DOCS and the window below appears. Under PRINT select SEPARATE PAGES EACH STEP and then put a check mark in all the 6 boxes located under SEPARATE PAGES EACH STEP. Next under STEPS select SELECT ALL STEPS. Then click OK and select the printer or PDF file you wish to print to and Click OK and the document will be printed.
CREATING .F2P ANNOTATION OVERLAYS FOR ADDING ADDITIONAL TEXT AND GRAPHICS TO THE ASSEMBLY: Additional text and graphics can be added to the Assembly by
creating .F2P annotation overlays. To add annotation notes to the
assembly similar to the figure below click the Annotation Tool button
Drag a rectangle within a top or bottom view window. Release the mouse button after dragging your rectangle. The tabbed Object Properties dialog opens. This is where you can specify properties for your annotation. Click the Text tab (if necessary). In the Text box, type the text you want to appear in the annotation. Click OK. The display contains the annotation.
With the Annotation Tool selected, click the annotation you just added. A shortcut menu appears. Click Call Out. A callout line appears to the right of the annotation. With the annotation cursor, click and hold the tip of the callout. Drag the callout to the desired location. While you drag, a thick line will stretch from the center of the annotation to the tip of your cursor. Note: If the tip of the callout is not in view, you may have to use the panning tool (TOOLS / PANNING TOOL) to move it into view. Release the mouse button. The callout line will move to the desired location.
Click and drag the annotation to the desired location. Note: If the annotation has a callout, the callout will stay anchored to the PCB.
ADDING SELECTABLE
ANNOTATION (.F2P) OVERLAYS TO THE GENERAL DISPLAY:
To add F2P Annotations to the Window above you need to Load them first. To Load Annotations close the current window below, if you have it displayed, then from the Main menu click EDIT, click ANNOTATIONS then click LOAD ANNOTATIONS and select the .F2P file you wish to load then click OPEN.
Our
sample SAMPLE2.F2B file we are working with has 8 sample .F2P Annotation
overlays already Loaded into it. These same 8 .F2B files are also on the
directory c:\program files\unisoft . The list of the 8 F2P's are in the figure
above starting with SAMPLE2-assembly-sheet-2-of-6.f2p . Feel free to load and
unload them as you wish to get a feel for this feature.
Or as in the figure below a PC Board Test person can use the free VIEWER software to select the "SAMPLE2-test-adjust-r12-to-3 volts.f2b" overlay to guide them with a test setup procedure.
The
ProntoVIEW-MARKUP free Viewer software can display these results for assembly
personnel at their computers on your production floor or if you do not have
computers they can be printed for exact assembly instructions, for example (PART
NUMBER / OPERATION / NUMBER OF PARTS / COLOR). Creating Kitting Labels
To use this feature: The Smart Color window should be open and at the bottom of the display and you will see the field KITTING LABEL. By default all the thru hole component Part Numbers under the KITTING LABEL field are checked. All checked component part numbers will be included in the Kitting Label to be printed. You may add and remove checks as you wish.
To print the Kitting Labels for the checked part numbers click PRINT ASSEMBLY DOCS at the bottom middle of the display. Next select the PRINT KITTING LABELS button and click OK and select your printer output.
The labels created are the default standard Avery 5160 type (30 labels - 3 across & 10 down).
Exercise 2 - How to blink and color part numbers one at a time. Useful for check off in first article inspection process, etc.:
Generally First Article Inspection is done on the first PC Boards assembled. When the assembly inspection is satisfactory at that point the PC Board can be built reliably in quantity. After completing the exercise above, in the window at the bottom of the display click UNDRAW ALL. A new window opens, put check marks in all the boxes and click OK. The result is all component coloring is now cleared. Now single click the first part number displayed in the lower left of the screen under the "PART NUMBER" field. Then click BLINK in the bottom center of the screen. This will blink those components with that part number. In real life the person doing the first article inspection would check each of those components for the correct part number installed. If all where correct then they would color those components to indicate they are correct. Please do this now by clicking DRAW. Note a check mark has been placed to the left of the part number indicating it has been completed. The inspector would continue this process for each part number until all part numbers are colored at which point that would indicate the PC Board was assembled correctly with all components. At that point the PC Board can be built in quantity.
Exercise 3 - The Find Feature: Using the FIND feature allows you to find a component or component pin. You can find a net trace or 2 net traces to identify where a short between two traces maybe. Search and find by netname or by part number. Also find by description field from the Bill Of Materials (BOM), for example find all “0.1uf capacitor”. You can also find a Test Probe X/Y location and Test Probe number for your Bed Of Nails test fixture. To open
the FIND window either
at the
top of the display click the FIND icon
To locate a short between two traces in the FIND window in the top left field type U4.4 and in the top right field type U4.5 and click APPLY . Note as in the figure below the two traces in question are highlighted. One trace is in yellow and the other blue. A technician would then follow along the two traces and where they came closest to each other would be the most likely place to find the short.
Choose any of the other tabs to experiment with the different types of search options available. Click CLOSE to close the FIND window.
Exercise 4 - Cross probing of hyper-linked Schematic and Assembly feature.: Click VIEW from the main menu then click RIGHT PANE. Click VIEW again then click SCHEMATIC. The right pane now displays "No Net Selected". Click VIEW from the main menu then click LEFT PANE and select a net by either clicking the Select tool (Bull's-eye icon) then clicking on a pin on the display or using the Find feature to select a net. The result is the schematic should be displayed in the right pane. The schematic view in the right pane is also an active display so by clicking any signal name or pin number on the right side on the components displayed will now navigate to that signal. You can now navigate any signal down its resultant path.
For further details on features and operations please review the manuals by clicking the "ProntoVIEW-MARKUP VIEW Manual" icon and clicking the "ProntoVIEW-MARKUP MARKUP Manual" icon in the Unisoft folder.
5) SAVING YOUR WORK: You will want to save your work initially or after adding annotations to your file. You can save your work as a .F2B file (complete board save) or as a .F2P overlay file (saves only annotations you have added). To save as .F2B - On the FILE menu, click SAVE. Note: If you want to save the file with a different name, on the FILE menu, click SAVE AS. The Save dialog box appears. Type a name in the FILE NAME box. Click OK. An .F2B file contains all of the board information, plus the annotations. The board file is loaded first and then the annotation file is loaded on top of the board file. When you save the file, the system defaults to the original file name with a different extension. This file can be viewed by anybody using the VIEW-MARKUP software or any of the other Unisoft software modules. If you plan to send your annotated board along with the free VIEW-MARKUP program to another person, the F2B file is more convenient. To save a .F2P overlay file - Click EDIT from the main menu, then click ANNOTATIONS and SAVE ANNOTATIONS. The Save dialog box appears. Type a name in the FILE NAME box. Click OK. An .F2P file contains just the annotations you have added to the PC Board assembly display such as component coloring, notes and graphics. The .F2P can be viewed in conjunction with an .F2B or CAD files at a later time. If you want to develop multiple visual aids based on the same CAD file, or if you receive updated CAD files in the future, it is better to save F2P files. These files can then be loaded against the similar or updated PC Board design saving you the time of recreating the annotations. F2P's can be overlayed individually or stacked in combination. - Navigate the menus and select the features to get a general idea of the software's operation.
5a) Additional features: All Pronto software modules have all the features found in the ProntoVIEW-MARKUP software and are compatible with MARKUP.EXE our royalty free PCB Viewer software. Normally this viewer is used throughout the plant floor or given to vendors or clients for better communications. The viewer has over 100 features that make it the ideal ONE TOOL for the various departments of a typical electronic manufacture. Features include viewing and printing out of the display, find by Reference Designator, Part Number and more. To give the free viewer to someone simply send them the MARKUP.EXE and the .F2B file for your PC Board (MARKUP.EXE is usually located in the c:\program files\unisoft directory).
6) TO OPEN YOUR OWN CAD FILES YOU CAN USE THE SMART OPEN FEATURE WHICH WILL AUTOMATICALLY DETECT CAD FILES IN A DIRECTORY THAT CAN BE IMPORTED INTO THE UNISOFT SOFTWARE. To use SMART OPEN click FILE off the main menu then click SMART OPEN and point to the directory that contains your CAD files and follow the instructions to display your PC Board assembly. 6a) HOW TO OPEN YOUR CAD AND BOM FILES MANUALLY - The Unisoft software imports the standard ASCII file that CAD systems create. Each CAD system has its own format. To view a variety of the latest full CAD samples please see directory c:\program file\unisoft and look for the files starting with SAMPLE_ . For example you will find SAMPLE_PADS.ASC which is the PADS CAD systems ASCII output file. This and the other sample CAD files can be directly imported into the Unisoft software. Simply match your file to one of the samples and your PC-BOARD can be displayed with the Unisoft software.
7) API FUNCTION: An API function for external control is included if you need to operation the Unisoft software from your application or equipment. The API is contained in the file REMOTEAPI.ZIP in the directory ...\unisoft where you installed the software. Please unzip this file into the ...\unisoft directory. The result should be directories ...\unisoft\remoteapi\rapi_test . See the file README.TXT in the directory ...\unisoft\remoteapi\rapi_test on how to use the API. Also the files API.H and RAPI_TEST.C explain the functions.
ShowCurView We have supplied a function tester program. You can test out the functions by running RAPI_TEST.EXE in directory RAPI_TEST . See the readme above for details (For example run RAPI_TEST.EXE and type HELP to get general help or type HELP FindComponents to get specific help for FindComponents. If you type FindComponents 1 U11 the 1 will zoom the display to where U11 is located and component U11 will be highlighted. If you type FindComponents 1 U11.3 U6.9 then both the component U11.3 and U6.9 pins and traces will be highlighted.). RAPI_Test - contains samples of how you can use the API via a DOS prompt. Please note that when using the DOS command prompt test program - if you type Help at the command prompt (Enter>) you will get a list of all the API functions available to you. If you type 'help' and then the functions name (e.g. Enter>help OpenBoard) it will explain how to use that particular function. You should go through this exercise to become familiar with the functionality of the API. If you review the C code in the file (RAPI_Test.c) you will see how the actual DOS prompt program was written. You can write similar functions in your own code that will call up the program and launch the necessary API functions you wish. We hope you find this API useful.
8) WHERE IS THE SOFTWARE INSTALLED - If you chose the default path on installation the software was installed to the directory c:\program files\unisoft . The executable program for the Unisoft software is MARKUP.EXE . The Icons group are installed in the PROGRAM GROUP under the Unisoft folder. Also shortcuts to the software and this quick start manual have been placed on your desktop.
FEATURES OF ProntoVIEW-MARKUP (All the features of the ProntoVIEW-MARKUP software are present in all Pronto software modules.):- Import virtually any CAD file. - Instantly find components, pins, nets, part numbers and shorts between traces. - Zoom, single/split screen, flip, rotate, change screen settings - Active schematic view that is hyper-linked to the assembly. - Print or plot to any Windows compatible printer - Colorize single or multiple components. - Save and load single or multiple annotation overlays. - Import Bill of Material (BOM) information and associate with each component. BOM importing is programmable to accommodate multiple BOM style formats. - Add up to 4 User Text fields automatically to any component. - Change the component properties of any part number. - Set origins and measurement tool. - Any CAD file exported to a flat ASCII file. Contains each component, pin, via, net-number, x/y, surface, etc. (Useful for other systems - test, assembly equipment, etc.). - Renumber nets, kill nets and auto assign net numbers to "no connect" nets. - Split Alphanumeric pins on Import/Export, shorten long netnames on Import/Export. - Import test probe numbers to appear on the display and search test probe numbers. - More
Thank you for evaluating the Unisoft software. Please contact (203) 913-0782 or info1@unisoft-cim.com with any questions.
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