ProntoAOI Software Installation and TutorialSTEP 1) To install the ProntoAOI software click or cut and paste into your
browser the following link:
After the download is complete unzip AOI.ZIP then double-click
on AOI.EXE and follow the instructions on the screen to install the
software. Please accept the default path on installation, it can be changed later.
The software is now installed and ready to use.
*** It is advisable to print out this document and follow along the procedure below! ***
Tutorial 1) Open a sample of a completed PC board:
*** It is advisable to print out this document and follow along the procedure below! ***
- Click START on the lower left corner of your Windows desktop.
- Click PROGRAMS and select the "Unisoft ProntoAOI Software Software" folder.
- Click the icon "ProntoAOI" inside that folder. The "About Unisoft OneFACTORY" window is displayed, click OK. The "Importing Your CAD File" window is displayed, click OK.
- Click FILE from the main menu, click SMART OPEN and a new window opens.
- In the new window browse to and select the directory c:\program files\unisoft\data-files then click OK. A new window opens, select the file sample3.f2b and click OK. The "Messages from Importer Module …" window opens. Click CLOSE and the PC Board is now displayed. NOTE: The SMART OPEN feature looks at all the files for your project in the folder you select and then presents you with only the correct PC Board, CAD and Gerber files that can be imported into the Unisoft software.
- From the main menu click QUOTE/QUALITY then click ASSEMBLY COST then click COST in the window displayed. This report is the estimated cost for the assembly of the PC Board. Click OK and CANCEL to close the window.
- From the main menu click QUOTE/QUALITY then click PARTS COST. This report is the estimated component parts cost for the PC Board. Click OK to close the window. Contract and OEM Electronic manufactures find this report and the one above useful for generating quotations and cost estimates.
- From the main menu click QUOTE/QUALITY click SOLDER JOINT COUNT (DPMO). This report is the total solder joint count for the PC Board broken down by SMT, Thru Hole and part number. This report is used by Contract and OEM manufacturers for quality tracking. Click OK to close the window.
- Also on the QUOTE/QUALITY menu the EXPORT STANDARD BOM allows you to export several normalized standard BOM formats. All types of Bill of Material (BOM) formats can be imported into the Unisoft software and then exported to normalized standard BOM formats that can then be utilized by your other manufacturing software systems such as Part Sourcing, MRP, ERP, etc. This feature is located on the main menu item QUOTE/QUALITY under "Export Standard BOM file …".
- From the main menu click ASSEMBLY SHEETS/1ST ARTICLE then click OPEN SMART COLOR OPERATIONS and a new window appears at the bottom.
- This SMART COLOR OPERATIONS window at the bottom is sortable either by Part Number, Step Number, N=number of components for that part number, operation, number of pins on the component, etc. First article inspection, assembly process sheets creation, kitting labels, etc. are all done here. More detail on this and the other menus and features are outlined in the tutorial below.
- Click FILE from the main menu, then click EXIT then click NO and the software exits.
Tutorial 2) Importing a CAD and BOM file:
- Import the CAD file:
- Click START on the lower left corner of your Windows desktop.
- Click PROGRAMS and select the "Unisoft ProntoAOI Software" folder
- Click the icon "ProntoAOI" inside that folder. The "About Unisoft OneFACTORY" window is displayed click OK. The "Importing Your CAD File" window is displayed, click OK.
- Next click FILE from the main menu, click OPEN, click CONTINUE, click the pull down menu next to "LIST FILE TYPES", for the sample PCB select the "Accel PCAD file (*.PDF)" file type (note the list sorts by extension so you will find it about 8 up from the bottom).
- Next select the directory the CAD file is located in by clicking the pull down menu next to "LOOK IN" at the top of the window. Select the directory "C:\PROGRAM FILES\UNISOFT" then select the file SAMPLE.PDF and click OPEN.
- The "Assembly Cost" window is displayed. Click OK to close this window. Under the "Assembly Cost" window a "shareware trial mode version" window is displayed, click "CLOSE" to close this window. The PC board is now displayed.
- Import the Bill of Materials (BOM) file:
- Click FILE from the main menu then click CLEAR BOM DATA.
- Click FILE on the main menu then click IMPORT BOM FILE. Make sure [Default] in the window displayed is selected. Click IMPORT and select the file SAMPLE.BOM in the window displayed , then click OPEN. The BOM importer window is displayed. Click CLOSE to shut the BOM window.
- The BOM data has been imported. To display the BOM data from the main menu click ASSEMBLY SHEETS/1ST ARTICLE then click OPEN SMART COLOR OPERATIONS and a new window appears at the bottom. Note the correct part number, description, device type, etc. from the BOM is displayed.
- Click FILE from the main menu, then click EXIT then click NO and the software exits.
Later in this tutorial you can import your own CAD and BOM files if you wish. The tutorial continues below and details the other menus and features of the software.
NEXT GO TO STEP 2 BELOW.
The manual below
is the "UNISOFT ProntoAOI
QUICK START MANUAL" and contains the ProntoAOI tutorial.
If you wish the same manual is also located in the Start/Programs Menu under the
"Unisoft ProntoAOI Software" folder. If you can not find the icon the file
location for the manual is c:\program files\unisoft\quick-start_prontoaoi.doc .
ProntoAOI uses your Gerber or CAD and Bill of Materials (BOM) files and outputs real reference designators, X/Y body centers, Theta rotation, part numbers, etc. This data is then used by Process Engineers to program their AOI and X-RAY Equipment. Any CAD to AOI or only raw Gerber to AOI. ProntoAOI also creates assembly documents and does 1st article inspection.
This installation is for either trial users or customers that have purchased or rented the software. In trial mode the software is fully functional with limits only on the size of the CAD input file. Once the software is purchased or rented it will be activated fully. If you purchased or rented the software the email you received will detail how to fully activate the software.
CAD FILES: A list and samples of the CAD file formats Unisoft imports
are on our website
at http://www.unisoft-cim.com/importers.htm .
We are here to help as you install and review the software. For assistance call 203-913-0782 or email email@example.com .
STEP 2 - QUICK START TUTORIAL MANUAL:
UNISOFT ProntoAOI QUICK START MANUAL
Thank you for evaluating the Unisoft ProntoAOI software. In minutes Unisoft ProntoAOI software translates CAD or Gerber and Bill of Materials (BOM) files into real reference designators, X/Y body centers, Theta rotation, part numbers, etc. This data is then used by Process Engineers to program their AOI and X-Ray Equipment. Programs are generated offline conserving valuable machine time.
ProntoAOI also creates assembly documents, work instructions and process aids. Part numbers are automatically assigned to the assembly step you wish. The part numbers are then automatically uniquely colored. Each step can then be printed or displayed along with a matching colorized assembly drawing. ProntoAOI is reasonably priced and available for rental or purchase.
In this "quick start" overview of ProntoAOI we will process a sample PC Board provided and you can also process one of your own PCB assemblies. For help and questions call (203) 913-0782 or AOI5@unisoft-cim.com.
Overview of this ProntoAOI quick start procedure:
Import a CAD sample file.
2) Import a Bill Of Materials (BOM) sample file.
3) Create the output file used to setup the AOI Machine.
4) How to tutorials:
- Tutorial 1: Creating assembly/process sheets, annotation overlays and kitting
Assigning operations text to each part number.
Assigning step numbers to each part number.
Adding F2P annotation overlays to steps.
Assigning colors and patterns to each part number.
Print assembly sheets and
matching load lists for each process step.
Creating .F2P annotation overlays for adding text & graphics to the assembly.
Adding selectable Annotation (.F2P) overlays to the general display.
Creating Kitting Labels.
- Tutorial 2: Color, blink and check off part numbers one at a time for "first article inspection" cross check.
- Tutorial 3: Review the FIND feature.
- Tutorial 4: Review the cross probing of hyper-linked Schematic and Assembly feature.
5) Saving your work.
Importing your own CAD file.
7) OPTIONAL: API FUNCTION - In addition to controlling the software in the standard manual method via the mouse and keyboard an API function for external control is included. This API allows you to write a program to automatically direct ProntoVIEW-
MARKUP from your application or equipment without the use of the mouse or keyboard.
8) Where the software is installed and features of the ProntoVIEW-MARKUP free CAD Viewer & Gerber Viewer software.
STARTING THE PROCEDURE:
We suggest you printout this document to follow along.
To import CAD files: To import CAD files go to "1) Importing the CAD data file." below (this is the suggested procedure).
To Import GERBER files: Importing the full CAD files should always be your first option because the CAD files are fast to import and contain complete PC Board data. But in some cases, especially if you are a contract manufacturer, you may not receive full CAD files to import into ProntoAOI and therefore your only option is to import raw Gerber files. ProntoAOI can import and turn these raw Gerber files into real reference designators, theta rotation, part numbers, X/Y component pin geometries, etc. This data is then used to program SMT, Thru-hole Automatic Assembly Equipment, AOI/X-RAY inspection equipment, create manual assembly sheets, process documentation, etc. The GERBER CONNECTION pull down menu imports these raw gerber files.
If you wish to see how
GERBER files are imported and used for programming your AOI machine then go to
the ProntoGERBER-CONNECTION manual by clicking or cut and paste into your
browser the following link:
http://www.unisoft-cim.com/gerber-connection_download.htm . Once there then jump to the section "STARTING THE PROCEDURE:" and complete through section 3 and at that point the GERBER data is ready for programming your machine and you will be directed back to the appropriate point to continue forward in this manual.
Importing the CAD data file.
1a) The Unisoft ProntoAOI software can import all types of CAD and Bill of Material (BOM) data file formats. To import the sample CAD file provided click START on your Windows desktop then click PROGRAMS and select the "Unisoft ProntoAOI Software" folder and click the icon "ProntoAOI" inside that folder. The "ABOUT UNISOFT" window is displayed click OK. The "Importing Your CAD File" window is displayed, click OK. Next click FILE from the main menu, click OPEN, click CONTINUE, click the pull down menu next to "LIST FILE TYPES", for the sample PCB select the "Accel PCAD file (*.PDF)" file type (note the list sorts by extension so you will find it about 8 up from the bottom). Next select the directory the CAD file is located in by clicking the pull down menu next to "LOOK IN" at the top of the window. Select the directory "C:\PROGRAM FILES\UNISOFT" then select the file SAMPLE.PDF and click OPEN. An "Assembly Cost" window is displayed which contains an estimate of the cost to assemble the PC Board based on the device package counts. Contract and OEM Electronic manufactures find this report useful for generating quotations and cost estimates. Click OK to close the "Assembly Cost" window. Under the "Assembly Cost" window a "shareware trial mode version" window is displayed, click "CLOSE" to close this window. The PC board is now displayed.
NOTE1: Later to open your own CAD files you can use the SMART OPEN feature which will automatically detect CAD files in a directory that can be imported into the Unisoft software. To use SMART OPEN click FILE off the main menu then click SMART OPEN and point to the directory that contains your CAD files and follow the instructions to display your PC Board assembly and other files such as AutoCAD drawing files.
2) IMPORTING THE BILL OF MATERIALS - You may import a Bill Of Material(BOM) and upon doing so the part number and descriptions contained in the BOM will be associated with the components on the display.
FILE on the main menu then click IMPORT BOM FILE. Make sure [Default] in the
window displayed is selected. Click IMPORT and select the file SAMPLE.BOM in the window
displayed , then click OPEN. The BOM importer window shows:
Warning: Duplicate BOM for REFDES 'U5'.
Totals: 28 items, 314 references. Complete.
To illustrate the cross checking the software does between the CAD file and BOM we have purposefully edited the BOM to cause the message "Warning: Duplicate BOM for REFDES 'U5' ". For example if U5 was socketed you could have U5 the socket and U5 the actual component part in the same BOM and you would want this fact brought to your attention.
CLOSE to shut the window.
Windows users: If the BOM importing above was successful then please skip this step. If the BOM importing above did not perform as outlined then please follow this step and try the BOM step above again: On installation a file named markup.ini is copied to the
c:\windows directory. This file helps to import the BOM. Window security sometimes prevents the copying of this file. Please manually copy the markup.ini file located in c:\program files\unisoft directory to the c:\windows directory. When you copy the file Windows will ask you if it's okay to copy it, answer yes. If the file is already there it is ok to overwrite it. Try the BOM importing step above again. Please contact Unisoft if you need assistance, 203-913-0782.
3) CREATE THE OUTPUT FILE USED TO SETUP THE AOI MACHINE.
- Selecting the topside reference points:
Make sure the display is split and the left pane displays the top of the assembly and the right pane displays the bottom (this is the default display when the software first starts).
Click PLACE/AOI/X-Ray MODELS from the top menu. Click on MARK REFERENCE 1, the cursor will turn into a diamond. In the LEFT side pane move the cursor to the lower right of the assembly. Now place the cursor over a pin and click. The pin will turn to a diamond with the number 1 inside it (note that the REFERENCE 1 point selected is now the X=0 and Y=0 for the machine output file you will be generating). Click PLACE/AOI/X-Ray MODELS from the top menu. Click on MARK REFERENCE 2, the cursor will turn into a diamond. In the LEFT side pane move the cursor to the upper left of the assembly. Now place the cursor over a pin and click. The pin should turn to a diamond.
YESTECH AOI " Create the YESTech AOI file.
- Building the top side AOI file.
Click PLACE/AOI/X-Ray MODELS from the top menu then click YESTECH (AOI), click on TOP SIDE and then in the File Name field change the name to SAMPLEY-TOP.YCD and click SAVE. The file just created is called SAMPLEY-TOP.YCD and is located on C:\program files\unisoft for your review with any editor. SAMPLEY-TOP.YCD contains the top side component information compatible with the YESTECH AOI inspection equipment. The YESTECH machine takes this file as input to inspect the top side of the assembly.
YESTECH FILE SAMPLE:
C211 003-W2122104K 5315 4360 0 0402 CAP .1UF 10V CERAMIC
C194 003-W212A104K 567 5 3955 0 0402 CAP .1UF 10V CERAMIC 0402
C125 600-RW1120JW 6145 1575 180 0603 CAP RF 12 PF 600 SERIES
C116 007-1213H473K 5625 1410 90 0603 CAP .047UF 50V CERAMIC 0603
C117 003-0012A104K 8300 1215 0 0402 CAP .1UF 10V CERAMIC 0402
MIRTEC AOI - Create the Mirtec AOI file.
- Building the top side AOI file.
Click PLACE/AOI/X-Ray MODELS from the top menu then click MIRTEC (AOI), then click TAB-DELIMITED MMD and click OK to "Output SMD components only". The BUILD FILE window opens and there are different options in this window to accommodate different machine and part types, including changing the 0 rotation of package types, global rotation correction, etc. ( for details click www.unisoft-cim.com/manual-pronto-detail_mount-file-window.htm ).
Click on TOP SIDE and then click OK and in the File Name field change the name to SAMPLEM-TOP.MMD and click SAVE. The file just created is called SAMPLEM-TOP.MMD and is located on C:\program files\unisoft for your review with any editor. SAMPLEM-TOP.MMD contains the top side component information compatible with the MIRTEC AOI inspection equipment. The MIRTEC machine takes this file as input to inspect the top side of the assembly.
Below are MIRTEC and other sample AOI Machine setup file formats created by the Unisoft ProntoAOI software (all popular AOI machine specific formats supported):
IC4 360-0834 90 1.575 1.475
R24 111-0122 270 2.750 3.200
R26 111-0103 270 2.250 3.200
NOTE that we have used the YESTech and Mirtec AOI machines for our examples. Please feel free to select from of the other AOI machine models listed in the main menu pull down "PLACE/AOI/X-Ray MODELS".
4) HOW TO TUTORIALS " For this tutorial we will open a PC Board with additional annotation notes and steps we have previously added. From the main menu click FILE click OPEN, click CONTINUE and select the file SAMPLE3.F2B and click OPEN and click NO in the "Save Changes to sample" window. The PC Board is displayed and click CLOSE in the "Messages from importer module" window.
There are over a 100 features of the Unisoft basic software module ProntoVIEW-MARKUP, below are a few example tutorials.
Tutorial 1 - (How to create assembly/process sheets and annotation overlays):
The Unisoft software allows you to quickly create matching assembly lists and assembly drawing sheets for each step in the assembly process. Part numbers are automatically assigned to the assembly step you wish (for example: Step 1 for Hand Inserts, Step 2 Chip Shooter components, etc). The part numbers are then automatically uniquely colored. If needed, overlay annotation notes can be added to each step. Next for each step matching assembly lists and assembly drawings are created. These drawings can either be printed or save to a file (PDF Adobe, etc.) or displayed on the screen.
To create assembly and process sheets on the main menu click ASSEMBLY SHEETS/1ST ARTICLE then click OPEN SMART COLOR OPERATIONS and a new window appears at the bottom.
The SMART COLOR window at the bottom is sortable either by Part Number, Step Number, N=number of components for that part number, Operation, number of Pins on the component, etc.
ASSIGNING OPERATIONS TEXT TO EACH PART NUMBER:
To assign an Operation to each part number click EDIT then BOM then IMPORT LIBRARY (.OPR) and a new window will appear. In the window click on the file SAMPLE.OPR to select it then click OPEN. The result is that under the OPERATION field at the bottom of the screen each part number has been automatically assigned a operation step, for example Part Number 390579-03-3 is assigned Operation "MYDATA AUTO INSERT".
The Operation field is optional and it is easily populated by the .OPR file which is a simple text file. The .OPR file contains the Part Number followed by a tab then the Operation text for that part number (Example: 396051-01-4 HAND INSERT SOCKET PRE-WAVE). The Operation information in the .OPR file is automatically assigned to every part number on the assembly. The SAMPLE.OPR file used in our example is located in the directory c:\program files\unisoft . Also the Operations can be manually entered by double clicking on the Part Number and editing the OPERATION field directly in the window provided. Then you can export and save the Operation information you have manually entered to an .OPR file by clicking EDIT then BOM then EXPORT P/N operation (NOTE: This exported file does not append to an existing .OPR file it simply exports the Part Number and Operation field to a new file. Of course if you wish at that point you can manually append that file to another existing .OPR file.).
ASSIGNING STEP NUMBERS TO EACH PART NUMBER:
In the bottom window to the right of the PART NUMBER field you will find the STEP field. In this field you may optionally add STEP NUMBERS to part numbers in order to create separate unique steps in the PC Boards assembly process (for example: Step 1 for Hand Inserts, Step 2 Chip Shooter components, etc). To assign a STEP NUMBER to a part number at the bottom of the display double click on a part number and edit the STEP field with a step number. When the PC Board and BOM are first imported all steps are defaulted to step 1. Note that we have previously added step numbers 1 through 5 for our sample PC Board.
ADDING F2P ANNOTATION OVERLAYS TO STEPS:
If needed overlay annotation notes can be added to each process step. To do this click ADD F2P"S TO STEPS.
The following window appears!
sample board we have previously created five process steps. Now for each one of
these steps we can optionally add .F2P annotation overlay notes. In the figure
above for example Step 1 is selected on the left and on the right four .F2P
overlays boxes are checked. These four overlays will be printed on top of the PC
Board display for step 1. The results would look something like the figure
below. Please click on step 2 through 5 on the left side and you will see the
.F2P overlays that will be printed for those steps.
(NOTE: The sample PC board we are working with already has 8 .F2P annotation overlays pre-loaded into it. It is not necessary now but in the future to add F2P Annotations to the Window above you need to Load them first. To Load Annotations close all currently opened windows then from the Main menu click EDIT, click ANNOTATIONS then click LOAD ANNOTATIONS and select the .F2P file you wish to load then click OPEN.).
ASSIGNING COLORS AND PATTERNS TO EACH PART NUMBER:
In the window at the bottom click the DRAW ALL button. The "Select Components" window below opens. Put check marks in this window the same as illustrated below and then click OK.
The result is that each part number and the components associated with that part number have been assigned a unique color and pattern according to the sort sequence of the part numbers in the SMART COLOR window at the bottom of the display. You also have the option to repeat the color sequence for each Step Number in the process. To do this in the window at the bottom click the REPEAT COLORS/STEP button and the colors on the PC Board will change. Note the same color will appear for different part numbers because these part numbers are in different steps. Click the REPEAT COLORS/STEP button again to toggle the colors to their previous state.
To view the order that the colors are applied on the main menu click ASSEMBLY SHEETS/1ST ARTICLE and click SET COLOR/BRUSH ORDER and the "Change Color/Brush Order" window is displayed. This window displays the order of the colors on the left and the order of the brush patterns on the right. The order can be changed if you wish. Click OK to close the window.
PRINT ASSEMBLY SHEETS AND MATCHING LOAD LISTS FOR EACH PROCESS
The assembly instructions for this PC Board are now complete. For this PC Board we have previously added 5 process STEPS. To Print Assembly Sheets and matching Assembly Load Lists for each process step in the window at the bottom of the display click the button PRINT ASSEMBLY DOCS .
The following window is displayed!
There are two options for printing Assembly Documents. The first option is SINGLE PAGE EACH STEP which results in a document that looks like the one below where each Step in the assembly process is printed on one sheet for each side of the PC Board assembly. Note in the figure below that the load list of the components to be inserted at that step are listed by part number at the top of the same sheet with the PC Board assembly under it and on the PC Board the components to be insert at this step are colored with matching colors to the load list above it.
print this drawing below in the window above under PRINT select SINGLE PAGE EACH
STEP and under STEPS select SELECT ALL STEPS. Next click OK and select the
printer or PDF file you wish to print to and Click OK and the document will be
The second option for printing assembly documents is SEPARATE PAGES EACH STEP which results in a document that looks like the two figures below. Each Step in the assembly process is printed on two sheets for each side of the PC Board assembly. Note in the two figures below that the load list of the components to be inserted is on its own sheet and the PC Board assembly drawing is also on its own sheet. The load list and PC Board assembly drawings have color matching components to be inserted at this step.
the two drawings above that in the second drawing which is Assembly Sheet #1 of
5, CR1 to CR32 are colored green. Also printed are the 3 .F2P annotation
overlays selected earlier for step 1 including "Hand insert all diodes that are
this color"", "insert J1 custom bend connector"", and the legend box "ABC
Electronics"". In the first drawing which is the matching Assembly Load List
Sheet #1 of 5, the third item is part number 385-848-05-6 which are components
CR1-CR32 and for this item we have included automatically the part number, the
operation text "hand insert diodes", the quantity of 32, the device type THD,
the component part number color of green, and optionally additional Bill Of
Material (BOM) information of tolerance/package/description, and top side
reference designate or listings of CR1 through CR32.
To print the drawings above at the bottom center of the main display click the button PRINT ASSEMBLY DOCS and the window below appears. Under PRINT select SEPARATE PAGES EACH STEP and then put a check mark in all the 6 boxes located under SEPARATE PAGES EACH STEP. Next under STEPS select SELECT ALL STEPS. Then click OK and select the printer or PDF file you wish to print to and Click OK and the document will be printed.
CREATING .F2P ANNOTATION OVERLAYS FOR ADDING ADDITIONAL TEXT AND GRAPHICS TO THE ASSEMBLY:
Additional text and graphics can be added to the Assembly by creating .F2P annotation overlays. To add annotation notes to the assembly similar to the figure below click the Annotation Tool button on the top toolbar. Your cursor will change to .
Drag a rectangle within a top or bottom view window. Release the mouse button after dragging your rectangle. The tabbed Object Properties dialog opens. This is where you can specify properties for your annotation.
Click the Text tab (if necessary). In the Text box, type the text you want to appear in the annotation. Click OK. The display contains the annotation.
With the Annotation Tool selected, click the annotation you just added. A shortcut menu appears.
Click Call Out. A callout line appears to the right of the annotation. With the annotation cursor, click and hold the tip of the callout. Drag the callout to the desired location. While you drag, a thick line will stretch from the center of the annotation to the tip of your cursor. Note: If the tip of the callout is not in view, you may have to use the panning tool (TOOLS / PANNING TOOL) to move it into view. Release the mouse button. The callout line will move to the desired location.
Click and drag the annotation to the desired location. Note: If the annotation has a callout, the callout will stay anchored to the PCB.
ANNOTATION (.F2P) OVERLAYS TO THE GENERAL DISPLAY:
The Selectable Annotation (.F2P) overlays allows you to load the F2P annotation overlays you have created and turn them on and off individually.
The ANNOTATION icon at the top of the display (it is the 25th icon from the left) is a 3 way toggle which brings up the "CHOOSE F2P'S TO DISPLAY" window below.
To add F2P Annotations to the Window above you need to Load them first. To Load Annotations close the current window below, if you have it displayed, then from the Main menu click EDIT, click ANNOTATIONS then click LOAD ANNOTATIONS and select the .F2P file you wish to load then click OPEN.
sample SAMPLE3.F2B file we are working with has 8 sample .F2P Annotation
overlays already Loaded into it. These same 8 .F2B files are also on the
directory c:\program files\unisoft . The list of the 8 F2P's are in the figure
above starting with SAMPLE2-assembly-sheet-2-of-6.f2p . Feel free to load and
unload them as you wish to get a feel for this feature.
This feature is also in the free CAD Viewer & Gerber Viewer software, so for example in the figure below an assembly person on the production floor can select the HAND INSERT overlays to guide them with assembly.
Or as in the figure below a PC Board Test person can use the free CAD Viewer & Gerber Viewer software to select the "SAMPLE2-test-adjust-r12-to-3 volts.f2b" overlay to guide them with a test setup procedure.
ProntoVIEW-MARKUP free CAD Viewer & Gerber Viewer software can display these results for assembly
personnel at their computers on your production floor or if you do not have
computers they can be printed for exact assembly instructions, for example (PART
NUMBER / OPERATION / NUMBER OF PARTS / COLOR).
Creating Kitting Labels
The Unisoft software allows you to quickly create Kitting Labels for fast and accurate electronic component kitting. Quickly select the component part numbers for which you wish kitting labels created. Each label contains the part number, unique part number color, step number, p/n description, reference designator, etc. Fast and easy electronic kitting labels for kitting work orders.
To use this feature: The Smart Color window should be open and at the bottom of the display and you will see the field KITTING LABEL. By default all the thru hole component Part Numbers under the KITTING LABEL field are checked. All checked component part numbers will be included in the Kitting Label to be printed. You may add and remove checks as you wish.
To print the Kitting Labels for the checked part numbers click PRINT ASSEMBLY DOCS at the bottom middle of the display. Next select the PRINT KITTING LABELS button and click OK and select your printer output.
The labels created are the default standard Avery 5160 type (30 labels - 3 across & 10 down).
Tutorial 2 - How to blink and color part numbers one at a time. Useful for check off in first article inspection process, etc.:
Generally First Article Inspection is done on the first PC Boards assembled. When the assembly inspection is satisfactory at that point the PC Board can be built reliably in quantity.
After completing the tutorial above, in the window at the bottom of the display click UNDRAW ALL. A new window opens, put check marks in all the boxes and click OK. The result is all component coloring is now cleared. Now single click the first part number displayed in the lower left of the screen under the "PART NUMBER" field. Then click BLINK in the bottom center of the screen. This will blink those components with that part number. In real life the person doing the first article inspection would check each of those components for the correct part number installed. If all where correct then they would color those components to indicate they are correct. Please do this now by clicking DRAW. Note a check mark has been placed to the left of the part number indicating it has been completed. The inspector would continue this process for each part number until all part numbers are colored at which point that would indicate the PC Board was assembled correctly with all components. At that point the PC Board can be built in quantity.
Tutorial 3 - The Find Feature: Using the FIND feature allows you to find a component or component pin. You can find a net trace or 2 net traces to identify where a short between two traces maybe. Search and find by netname or by part number. Also find by description field from the Bill Of Materials (BOM), for example find all "0.1uf capacitor". You can also find a Test Probe X/Y location and Test Probe number for your Bed Of Nails test fixture.
To open the FIND window either at the top of the display click the FIND icon or from the main menu click EDIT then FIND. Next to search for a component type U4 in the top left field and click APPLY. The result is the cursor moves to U4 and U4 is highlighted in red. Note that APPLY finds what you are looking for and leaves the FIND window open for further finds or clicking OK closes the FIND window and locates the item you requested.
To locate a short between two traces in the FIND window in the top left field type U4.4 and in the top right field type U4.5 and click APPLY . Note as in the figure below the two traces in question are highlighted. One trace is in yellow and the other blue. A technician would then follow along the two traces and where they came closest to each other would be the most likely place to find the short.
Choose any of the other tabs to experiment with the different types of search options available. Click CLOSE to close the FIND window.
Tutorial 4 - Cross probing of hyper-linked Schematic and Assembly feature.: Click VIEW from the main menu then click RIGHT PANE. Click VIEW again then click SCHEMATIC. The right pane now displays "No Net Selected". Click VIEW from the main menu then click LEFT PANE and select a net by either clicking the Select tool (Bull's-eye icon) then clicking on a pin on the display or using the Find feature to select a net. The result is the schematic should be displayed in the right pane. The schematic view in the right pane is also an active display so by clicking any signal name or pin number on the right side on the components displayed will now navigate to that signal. You can now navigate any signal down its resultant path.
For further details on features and operations please review the manuals by clicking the "ProntoVIEW-MARKUP VIEW Manual" icon and clicking the "ProntoVIEW-MARKUP MARKUP Manual" icon in the Unisoft folder.
5) SAVING YOUR WORK:
You will want to save your work initially or after adding annotations to your file. You can save your work as a .F2B file (complete board save) or as a .F2P overlay file (saves only annotations you have added).
To save as .F2B - On the FILE menu, click SAVE.
Note: If you want to save the file with a different name, on the FILE menu, click SAVE AS. The Save dialog box appears. Type a name in the FILE NAME box. Click OK.
An .F2B file contains all of the board information, plus the annotations. The board file is loaded first and then the annotation file is loaded on top of the board file. When you save the file, the system defaults to the original file name with a different extension. This file can be viewed by anybody using the VIEW-MARKUP software or any of the other Unisoft software modules. If you plan to send your annotated board along with the free VIEW-MARKUP program to another person, the F2B file is more convenient.
To save a .F2P overlay file - Click EDIT from the main menu, then click ANNOTATIONS and SAVE ANNOTATIONS. The Save dialog box appears. Type a name in the FILE NAME box. Click OK.
An .F2P file contains just the annotations you have added to the PC Board assembly display such as component coloring, notes and graphics. The .F2P can be viewed in conjunction with an .F2B or CAD files at a later time. If you want to develop multiple visual aids based on the same CAD file, or if you receive updated CAD files in the future, it is better to save F2P files. These files can then be loaded against the similar or updated PC Board design saving you the time of recreating the annotations. F2P's can be overlayed individually or stacked in combination.
- Navigate the menus and select the features to get a general idea of the software's operation.
5a) Additional features:
All Pronto software modules have all the features found in the ProntoVIEW-MARKUP software and are compatible with MARKUP.EXE our royalty Free PCB CAD Viewer & Gerber Viewer Software . Normally this CAD Viewer & Gerber Viewer is used throughout the plant floor or given to vendors or clients for better communications. The CAD Viewer & Gerber Viewer has over 100 features that make it the ideal ONE TOOL for the various departments of a typical electronic manufacture. Features include viewing and printing out of the display, find by Reference Designator, Part Number and more. To give the free CAD Viewer & Gerber Viewer to someone simply send them the MARKUP.EXE and the .F2B file for your PC Board (MARKUP.EXE is usually located in the c:\program files\unisoft directory).
6) TO OPEN YOUR OWN CAD FILES YOU CAN USE THE SMART OPEN FEATURE WHICH WILL AUTOMATICALLY DETECT CAD FILES IN A DIRECTORY THAT CAN BE IMPORTED INTO THE UNISOFT SOFTWARE. To use SMART OPEN click FILE off the main menu then click SMART OPEN and point to the directory that contains your CAD files and follow the instructions to display your PC Board assembly.
6a) HOW TO OPEN YOUR CAD AND BOM FILES MANUALLY - The Unisoft software imports the standard ASCII file that CAD systems create. Each CAD system has its own format. To view a variety of the latest full CAD samples please see directory c:\program file\unisoft and look for the files starting with SAMPLE_ . For example you will find SAMPLE_PADS.ASC which is the PADS CAD systems ASCII output file. This and the other sample CAD files can be directly imported into the Unisoft software. Simply match your file to one of the samples and your PC-BOARD can be displayed with the Unisoft software.
7) API FUNCTION:
An API function for external control is included if you need to operation the Unisoft software from your application or equipment.
The API is contained in the file REMOTEAPI.ZIP in the directory ...\unisoft where you installed the software. Please unzip this file into the ...\unisoft directory. The result should be directories ...\unisoft\remoteapi\rapi_test .
See the file README.TXT in the directory ...\unisoft\remoteapi\rapi_test on how to use the API. Also the files API.H and RAPI_TEST.C explain the functions.
We have supplied a function tester program. You can test out the functions by running RAPI_TEST.EXE in directory RAPI_TEST . See the readme above for details (For example run RAPI_TEST.EXE and type HELP to get general help or type HELP FindComponents to get specific help for FindComponents. If you type FindComponents 1 U11 the 1 will zoom the display to where U11 is located and component U11 will be highlighted. If you type FindComponents 1 U11.3 U6.9 then both the component U11.3 and U6.9 pins and traces will be highlighted.).
MORE ON THE API:
RAPI_Test - contains samples of how you can use the API via a DOS prompt.
Please note that when using the DOS command prompt test program - if you type Help at the command prompt (Enter>) you will get a list of all the API functions available to you. If you type 'help' and then the functions name (e.g. Enter>help OpenBoard) it will explain how to use that particular function. You should go through this tutorial to become familiar with the functionality of the API.
If you review the C code in the file (RAPI_Test.c) you will see how the actual DOS prompt program was written. You can write similar functions in your own code that will call up the program and launch the necessary API functions you wish.
We hope you find this API useful.
8) WHERE IS THE SOFTWARE INSTALLED - If you chose the default path on installation the software was installed to the directory c:\program files\unisoft . The executable program for the Unisoft software is MARKUP.EXE . The Icons group are installed in the PROGRAM GROUP under the Unisoft folder. Also shortcuts to the software and this quick start manual have been placed on your desktop.
FEATURES OF ProntoVIEW-MARKUP(All the features of the ProntoVIEW-MARKUP software are present in all Pronto software modules.):
- Import virtually any CAD file.
- Instantly find components, pins, nets, part numbers and shorts between traces.
- Zoom, single/split screen, flip, rotate, change screen settings
- Active schematic view that is hyper-linked to the assembly.
- Print or plot to any Windows compatible printer
- Colorize single or multiple components.
- Save and load single or multiple annotation overlays.
- Import Bill of Material (BOM) information and associate with each component. BOM importing is programmable to accommodate multiple BOM style formats.
- Add up to 4 User Text fields automatically to any component.
- Change the component properties of any part number.
- Set origins and measurement tool.
- Any CAD file exported to a flat ASCII file. Contains each component, pin, via, net-number, x/y, surface, etc. (Useful for other systems - test, assembly equipment, etc.).
- Renumber nets, kill nets and auto assign net numbers to "no connect" nets.
- Split Alphanumeric pins on Import/Export, shorten long netnames on Import/Export.
- Import test probe numbers to appear on the display and search test probe numbers.
Thank you for evaluating the Unisoft software. Please contact (203) 913-0782 or firstname.lastname@example.org with any questions.
Send mail to web_master_@UniSOFT-cim.com
with questions or comments about this web site.
Copyright Unisoft 2004
Last modified: April 04, 2012