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SELECTIVE SOLDERING MACHINE PROGRAMMING SOFTWARE

 


ProntoSELECTIVE-SOLDERING is used by electronic manufacturers to quickly program their Automatic Selective Solder machines.   ProntoSELECTIVE-SOLDERING programs most popular Selective Soldering equipment such as ACE Production Technologies, RPS Automation, Vitronics Soltec, APS NOVASTAR, Pillarhouse Soldering Systems, etc.  ProntoSELECTIVE-SOLDERING quickly converts your CAD or GERBER files to finished Selective Soldering program files.   For more information and trial software click here and fill out the form or call (203) 913-0782. 

 

-Test drive today: Click here to download the ProntoSELECTIVE-SOLDERING software.
 

What is selective soldering?

The process of soldering only through-hole electronic components onto a printed circuit board that has surface mount components on the under-side.

This is usually done because the surface mount is not glued into place, instead solder paste is used, and the solder joints are formed using a reflow oven. Using a regular wave solder machine would effectively 'wash off' the components.

Source: Wikipedia

 


 

ProntoSELECTIVE-SOLDERING uses your CAD and Bill of Materials (BOM) files and outputs real reference designators, X/Y body centers, Theta rotation, part numbers, etc. This data is then used by Process Engineers to program their Selective Soldering Equipment. Any CAD to Selective Solder or only raw Gerber to Selective Solder.

Do you have special problems such as gerber translation - For example: You do not have the native CAD files for your project. You only have the Gerber Files and a BOM (Bill Of Materials).  You need to program your Selective Solder machine and you do not know where to turn -- ProntoSELECTIVE-SOLDER can do it for you!  ProntoSELECTIVE-SOLDER takes your gerber files and BOM and creates the exact Reference Designators, X/Y, and Part Number data you need to program your project.    Of course the software also imports virtually all standard native CAD file types too!


Sample Selective Soldering machine setup files (all popular machine specific formats supported):
IC4      360-0834     90      1.575     1.475
R24     111-0122     270     2.750     3.200
R26     111-0103     270     2.250     3.200


C211     003-W2122104K     5315 4360     0       0402     CAP .1UF 10V CERAMIC 0402
C194     003-W212A104K     567    5 3955     0       0402     CAP .1UF 10V CERAMIC 0402
C125     600-RW1120JW      6145 1575     180   0603     CAP RF 12 PF 600 SERIES
C116     007-1213H473K      5625 1410     90     0603     CAP .047UF 50V CERAMIC 0603
C117     003-0012A104K      8300 1215     0       0402     CAP .1UF 10V CERAMIC 0402
C148     120-77131H121J     5625 2660     90     0603     CAP CERAMIC 120PF 50V 0603 SMD


Part Count=82
#00000001=-869950,539750,180,395422-01-9,U11,SOIC8,I/O CONTROLLER
#00000002=-1155700,273050,90,391818-06-6,U3,SOIC48,74HC14
#00000003=-869950,406400,180,395422-01-9,U12,SOIC8,ILD251
#00000004=-1447800,520700,90,391829-03-3,U4,SOIC20W,74HCT640

 

 

 Assembly and Process Sheets

The Unisoft software allows you to quickly create matching assembly lists and assembly drawing sheets for each step in the assembly process.  Part numbers are automatically assigned to the assembly step you wish (for example: Step 1 for Hand Inserts, Step 2 Chip Shooter components, etc).  The part numbers are then automatically uniquely colored.  If needed, overlay annotation notes can be added to each step.  Next for each step matching assembly lists and assembly drawings are created.  These drawings can either be printed or save to a file (PDF Adobe, etc.) or displayed on the screen.

Click here to download a sample of process and assembly sheet documentation created by this software.
 

 

 

First Article Inspection

Generally First Article Inspection is done on the first PC Boards assembled. When the assembly inspection is satisfactory at that point the PC Board can be built reliably in quantity.

The Unisoft software allows you to BLINK all the components in each part number. The person doing the first article inspection would check that each of those components are correctly  installed.  If all where correct then they would click the DRAW button to color those components to indicate they are correct. A check mark is placed next to the part number indicating it has been completed. The inspector would continue this process for each part number until all part numbers are colored at which point that would indicate the PC Board was assembled correctly. At that point the PC Board can be built in quantity. 
 



As a bonus the output created is compatible with our
ProntoVIEW-MARKUP software and all other UniSOFT FACTORY modules. With VIEW-MARKUP you can display the PC Board assembly, create process assembly instruction documents and actively search components, pins, etc.  Click here for more VIEW-MARKUP information     Call (203) 913-0782 for details.

 

  

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Copyright Unisoft 2004
Last modified: March 16, 2008